Abstract: A coil includes a first coil layer and a second coil layer which is formed by winding a rectangular conductor. A side surface of the second coil layer contacts a side surface of the first coil layer in a second direction that is perpendicular to a radial first direction where the rectangular conductor overlaps. In the first coil layer, a second portion contacts a first portion. In the second coil layer, a fourth portion contacts a third portion. An outer surface of the third portion is closer to an outer peripheral side in the first direction than the outer surface of the first portion, and is closer to an inner peripheral side in the first direction than an outer surface of the second portion. An outer surface of the fourth portion is closer to the outer peripheral side in the first direction than the outer surface of the second portion.

Abstract: A coil includes a first coil layer and a second coil layer which is formed by winding a rectangular conductor. A side surface of the second coil layer contacts a side surface of the first coil layer in a second direction that is perpendicular to a radial first direction where the rectangular conductor overlaps. In the first coil layer, a second portion contacts a first portion. In the second coil layer, a fourth portion contacts a third portion. An outer surface of the third portion is closer to an outer peripheral side in the first direction than the outer surface of the first portion, and is closer to an inner peripheral side in the first direction than an outer surface of the second portion. An outer surface of the fourth portion is closer to the outer peripheral side in the first direction than the outer surface of the second portion.

Abstract: A rotating electric machine according to an embodiment of the present invention includes a rotor; a stator; an insulator; and a coil. The rotor rotates about a first axis. The stator includes teeth projecting toward the rotor. The insulator is attached to each of the teeth. The coil is wound around the insulator. The insulator includes a pair of side surface portions that are mounted on the teeth to generate a biasing force against the teeth in a twisting direction with respect to a direction of the first axis.

Abstract: A first portion of an insulator is provided on a first region of an end surface of a tooth. A second portion of the insulator is provided on a second region of the end surface of the tooth so as to be separated from the first portion in a circumferential direction. A third portion of the insulator is connected to fourth side ends of the first portion and the second portion in a radial direction. A coil includes a crossing portion in a coil end. A stator includes an insert body in a housing space. The insert is made of a material having a higher thermal conductivity than a material forming the insulator.

Abstract: The rotor includes a drive shaft, a first rotor core unit, and a second rotor core unit. The first rotor core unit is configured from a first iron core material having a through-hole into which the drive shaft is inserted, and a plurality of first permanent magnets, and includes a first reference surface at which the first iron core material is flush with or protruding further than first permanent magnets. The second rotor core unit is configured from a second iron core material having a through-hole into which the drive shaft is inserted, and a plurality of second permanent magnets, and has a second reference surface at which the second iron core material is flush with or protruding further than second permanent magnets, the second rotor core unit being laminated in an axial direction on the first rotor core unit such that the first reference surface and the second reference surface contact each other.

Abstract: The rotating electrical device has a motor, a bearing holder, and a busbar unit. The busbar unit has a plurality of busbars, and an electrically insulating busbar holder enclosing the plurality of busbars. The plurality of busbars are electrically connected to the plurality of coils, respectively, and inserted, on the bearing holder side of the busbar holder, through each of the plurality of terminal through-holes in the bearing holder, and the busbar holder is configured to enclose the periphery of a part where the plurality of busbars are inserted through the terminal through-holes.

Abstract: A first portion of an insulator is provided on a first region of an end surface of a tooth. A second portion of the insulator is provided on a second region of the end surface of the tooth so as to be separated from the first portion in a circumferential direction. A third portion of the insulator is connected to fourth side ends of the first portion and the second portion in a radial direction. A coil includes a crossing portion in a coil end. A stator includes an insert body in a housing space. The insert is made of a material having a higher thermal conductivity than a material forming the insulator.

Abstract: A stator unit for including a plurality of coils includes a stator core configured to have the coils wound around the stator core; and a routing member including a plurality of groove configured to have wires routed in the groove, the wires extending from the coils.

Abstract: A bus bar unit includes: a plurality of bus bars arranged to be laminated, the respective bus bars having conductivity, the respective bus bars having a hole part; an insulating member interposed between the bus bars, the insulating member having insulating property, the insulating member having a hole part; a positioning member formed by insulating resin, the positioning member having a pin protruding in direction of laminating the bus bars, the pin being inserted through the hole parts of the bus bars and the hole part of the insulating member; and a fixing part provided at a tip end of the pin, the fixing part being configured to fix the bus bars and the insulating member.

Abstract: A bus bar unit includes a bus bar for energizing a coil wound around a stator; and a bus bar holder formed by an insulating member and holds the bus bar. The bus bar holder includes an engaged part which is configured to be engaged with an engaging part formed at an extending part extended from the stator in axial direction of the stator.

Abstract: The rotating electrical device has a motor, a bearing holder, and a busbar unit. The busbar unit has a plurality of busbars, and an electrically insulating busbar holder enclosing the plurality of busbars. The plurality of busbars are electrically connected to the plurality of coils, respectively, and inserted, on the bearing holder side of the busbar holder, through each of the plurality of terminal through-holes in the bearing holder, and the busbar holder is configured to enclose the periphery of a part where the plurality of busbars are inserted through the terminal through-holes.

Abstract: The rotor includes a drive shaft, a first rotor core unit, and a second rotor core unit. The first rotor core unit is configured from a first iron core material having a through-hole into which the drive shaft is inserted, and a plurality of first permanent magnets, and includes a first reference surface at which the first iron core material is flush with or protruding further than first permanent magnets. The second rotor core unit is configured from a second iron core material having a through-hole into which the drive shaft is inserted, and a plurality of second permanent magnets, and has a second reference surface at which the second iron core material is flush with or protruding further than second permanent magnets, the second rotor core unit being laminated in an axial direction on the first rotor core unit such that the first reference surface and the second reference surface contact each other.

Abstract: A rotor manufacturing method for manufacturing a rotor including a rotor core, the rotor core having a permanent magnet mounted thereon throughout a circumferential direction, includes covering an outer circumference of the rotor core with a tubular rotor cover; and forming an angular portion conforming to an outer shape of the permanent magnet by pressing an open end of the rotor cover radially inward with use of a pressing member, the open end of the rotor cover axially projecting from an end of the rotor core before being pressed.

Abstract: A rolling bearing has an inner ring attached to a rotating shaft out of contact with a first end surface, and an outer ring is fitted onto an inner peripheral surface of a housing in contact with the first end surface. A sliding element is provided between a second end surface and the first end surface. A retaining portion is provided between the sliding element and the first end surface. A biasing portion is provided between the retaining portion and the first end surface to bias the retaining portion toward a second side in a lamination direction. The rotating shaft, the housing, the inner ring, the outer ring, a rolling element, the sliding element, the retaining portion, and the biasing portion are formed of a conductive material. The rotating shaft and the housing are electrically connected by the sliding element, the retaining portion, and the biasing portion.

Abstract: A stator of a rotary machine is provided with a first resin molded body, a second resin molded body and third resin molded bodies which electrically insulate a stator core and coils. The first resin molded body is attached to the stator core on a first side of a lamination direction in which steel sheets are laminated and the second resin molded body is attached to the stator core on a second side of the lamination direction. The third resin molded bodies have shapes extending along slot side surfaces and are provided in a state contacting with a predetermined region of the slot side. First slot side portions of the first resin molded body overlaps end portions of a first side of the third resin molded bodies and second slot side portions of the second molded body overlaps end portions of a second side of the third resin molded bodies.

Abstract: A rotary machine includes a rotor and a resin-molded stator which includes a stator core, a coil, a molded portion, a lead line, a bush and a bush supporting frame. The stator core is formed by laminating steel sheets. The coil is formed by winding a conducting wire around a tooth formed to the stator core. The molded portion covers the coil. The lead line is formed by the conducting wire continuing from an end portion of a power supply side of the coil. The bush is formed with a penetrated insert hole where the lead line is passed through. The bush supporting frame is supported by the molded portion and is formed with a penetrated attaching hole into which the bush is fitted in. The lead line is drawn out to the outside of the molded portion from the attaching hole.

Abstract: A bus bar unit includes a bus bar for energizing a coil wound around a stator; and a bus bar holder formed by an insulating member and holds the bus bar. The bus bar holder includes an engaged part which is configured to be engaged with an engaging part formed at an extending part extended from the stator in axial direction of the stator.

Abstract: A bus bar unit includes: a plurality of bus bars arranged to be laminated, the respective bus bars having conductivity, the respective bus bars having a hole part; an insulating member interposed between the bus bars, the insulating member having insulating property, the insulating member having a hole part; a positioning member formed by insulating resin, the positioning member having a pin protruding in direction of laminating the bus bars, the pin being inserted through the hole parts of the bus bars and the hole part of the insulating member; and a fixing part provided at a tip end of the pin, the fixing part being configured to fix the bus bars and the insulating member.

Abstract: The rotor includes the rotor core unit and a single cylindrical rotor cover. The rotor core unit has the rotor core fixed to a rotation axis so as to be able to rotate integrally therewith and a plurality of permanent magnets mounted on the rotor core along a circumferential direction thereof. The single cylindrical rotor cover has the upper surface portion and the bottom portion so as to cover an outer circumference of the rotor core. The upper surface portion is in contact with an outer circumferential edge portion of on one end surface in an axial direction of the permanent magnets. The bottom portion is in contact with at least one of the permanent magnets and the rotor core so that the rotor core unit is held in the axial direction by the upper surface portion and the bottom portion.

Abstract: A rotor manufacturing method for manufacturing a rotor including a rotor core, the rotor core having a permanent magnet mounted thereon throughout a circumferential direction, includes covering an outer circumference of the rotor core with a tubular rotor cover; and forming an angular portion conforming to an outer shape of the permanent magnet by pressing an open end of the rotor cover radially inward with use of a pressing member, the open end of the rotor cover axially projecting from an end of the rotor core before being pressed.