Patents Assigned to Top Tier, LLC
  • Patent number: 10604361
    Abstract: A case manipulator receives cases from an infeed conveyer and manipulates individual cases or groups of cases and transfers the manipulated cases to a row accumulator platform in a desired and pre-determined orientation and positioned on the accumulator platform to a desired and pre-determined location. The manipulation of individual cases, or groups of cases, is continued in a sequential operation until a complete row is formed on the accumulator platform according to a pre-determined build menu. The case manipulator includes a swing plate pivotal on a first axis and a paddle arm that is attached to the swing plate and pivotal on a second axis that is transverse to the first axis. The invention allows the palletizer to have the next case in a row transferred from the infeed conveyer to the row-build staging area while the case manipulator is operating on an already-delivered case.
    Type: Grant
    Filed: April 9, 2018
    Date of Patent: March 31, 2020
    Assignee: Top Tier, LLC
    Inventor: Stephen L. Heston
  • Patent number: 10604284
    Abstract: A stretch wrapping apparatus is adapted for use with an automated palletizing machine to securely stabilize loads prepared by the palletizing machine. The stretch wrapping machine works with a rotatable turntable on which the palletized load is placed. A stretch wrapping head feeds pre-stretched wrapping film toward the rotating load and air jets blow the tail of the film onto the load. Relative rotational movement is created between the wrapping head and the load and the free end of the film is unsupported by any mechanical structure and is directed toward the load only with air from the jets. The film attaches to an outer surface the load and the wrapping head moves vertically so that the load is helically wrapped. Film is dispensed at a rate to provide payout of film that is consistent with the demand as each load corner transitions through its relative distance change from the dispensing point based on calculations intervals.
    Type: Grant
    Filed: February 8, 2018
    Date of Patent: March 31, 2020
    Assignee: Top Tier, LLC
    Inventors: Cary Michael Pierson, Nathaniel T. Schenk, Stephen L. Heston
  • Publication number: 20190352102
    Abstract: An infeed apparatus includes an item manipulator that orients items such as cases in a desired orientation as determined by a build menu, and a row build apparatus that is synchronized with the manipulator to space items pursuant to the build menu. The manipulator uses a pusher to push items across a friction belt to thereby orient the items, and includes sensors for determining when an item is in an incorrect orientation. The row build receives items from the pusher and is selectively advanced to locate items in a desired relative orientation so that rows of items are built correctly.
    Type: Application
    Filed: July 30, 2019
    Publication date: November 21, 2019
    Applicant: Top Tier, LLC
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Patent number: 10479615
    Abstract: An infeed apparatus includes an item manipulator that orients items such as cases in a desired orientation as determined by a build menu, and a row build apparatus that is synchronized with the manipulator to space items pursuant to the build menu. The manipulator uses a pusher to push items across a friction belt to thereby orient the items, and includes sensors for determining when an item is in an incorrect orientation. The row build receives items from the pusher and is selectively advanced to locate items in a desired relative orientation so that rows of items are built correctly.
    Type: Grant
    Filed: July 30, 2019
    Date of Patent: November 19, 2019
    Assignee: Top Tier, LLC
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Patent number: 10407249
    Abstract: An infeed apparatus includes an item manipulator that orients items such as cases in a desired orientation as determined by a build menu, and a row build apparatus that is synchronized with the manipulator to space items pursuant to the build menu. The manipulator uses a pusher to push items across a friction belt to thereby orient the items, and includes sensors for determining when an item is in an incorrect orientation. The row build receives items from the pusher and is selectively advanced to locate items in a desired relative orientation so that rows of items are built correctly.
    Type: Grant
    Filed: January 11, 2019
    Date of Patent: September 10, 2019
    Assignee: Top Tier, LLC
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Publication number: 20190144213
    Abstract: An infeed apparatus includes an item manipulator that orients items such as cases in a desired orientation as determined by a build menu, and a row build apparatus that is synchronized with the manipulator to space items pursuant to the build menu. The manipulator uses a pusher to push items across a friction belt to thereby orient the items, and includes sensors for determining when an item is in an incorrect orientation. The row build receives items from the pusher and is selectively advanced to locate items in a desired relative orientation so that rows of items are built correctly.
    Type: Application
    Filed: January 11, 2019
    Publication date: May 16, 2019
    Applicant: Top Tier, LLC
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Patent number: 10189651
    Abstract: An infeed apparatus includes an item manipulator that orients items such as cases in a desired orientation as determined by a build menu, and a row build apparatus that is synchronized with the manipulator to space items pursuant to the build menu. The manipulator uses a pusher to push items across a friction belt to thereby orient the items, and includes sensors for determining when an item is in an incorrect orientation. The row build receives items from the pusher and is selectively advanced to locate items in a desired relative orientation so that rows of items are built correctly.
    Type: Grant
    Filed: February 7, 2018
    Date of Patent: January 29, 2019
    Assignee: Top Tier, LLC
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Publication number: 20180222693
    Abstract: A case manipulator receives cases from an infeed conveyer and manipulates individual cases or groups of cases and transfers the manipulated cases to a row accumulator platform in a desired and pre-determined orientation and positioned on the accumulator platform to a desired and pre-determined location. The manipulation of individual cases, or groups of cases, is continued in a sequential operation until a complete row is formed on the accumulator platform according to a pre-determined build menu. The case manipulator includes a swing plate pivotal on a first axis and a paddle arm that is attached to the swing plate and pivotal on a second axis that is transverse to the first axis. The invention allows the palletizer to have the next case in a row transferred from the infeed conveyer to the row-build staging area while the case manipulator is operating on an already-delivered case.
    Type: Application
    Filed: April 9, 2018
    Publication date: August 9, 2018
    Applicant: Top Tier, LLC
    Inventor: Stephen L. Heston
  • Publication number: 20180162568
    Abstract: A stretch wrapping apparatus is adapted for use with an automated palletizing machine to securely stabilize loads prepared by the palletizing machine. The stretch wrapping machine works with a rotatable turntable on which the palletized load is placed. A stretch wrapping head feeds pre-stretched wrapping film toward the rotating load and air jets blow the tail of the film onto the load. Relative rotational movement is created between the wrapping head and the load and the free end of the film is unsupported by any mechanical structure and is directed toward the load only with air from the jets. The film attaches to an outer surface the load and the wrapping head moves vertically so that the load is helically wrapped. Film is dispensed at a rate to provide payout of film that is consistent with the demand as each load corner transitions through its relative distance change from the dispensing point based on calculations intervals.
    Type: Application
    Filed: February 8, 2018
    Publication date: June 14, 2018
    Applicant: Top Tier, LLC
    Inventors: Cary Michael Pierson, Nathaniel T. Schenk, Stephen L. Heston
  • Publication number: 20180162654
    Abstract: An infeed apparatus includes an item manipulator that orients items such as cases in a desired orientation as determined by a build menu, and a row build apparatus that is synchronized with the manipulator to space items pursuant to the build menu. The manipulator uses a pusher to push items across a friction belt to thereby orient the items, and includes sensors for determining when an item is in an incorrect orientation. The row build receives items from the pusher and is selectively advanced to locate items in a desired relative orientation so that rows of items are built correctly.
    Type: Application
    Filed: February 7, 2018
    Publication date: June 14, 2018
    Applicant: Top Tier, LLC
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Patent number: 9950878
    Abstract: A case manipulator receives cases from an infeed conveyer and manipulates individual cases or groups of cases and transfers the manipulated cases to a row accumulator platform in a desired and pre-determined orientation and positioned on the accumulator platform to a desired and pre-determined location. The manipulation of individual cases, or groups of cases, is continued in a sequential operation until a complete row is formed on the accumulator platform according to a pre-determined build menu. The case manipulator includes a swing plate pivotal on a first axis and a paddle arm that is attached to the swing plate and pivotal on a second axis that is transverse to the first axis. The invention allows the palletizer to have the next case in a row transferred from the infeed conveyer to the row-build staging area while the case manipulator is operating on an already-delivered case.
    Type: Grant
    Filed: September 9, 2016
    Date of Patent: April 24, 2018
    Assignee: Top Tier, LLC
    Inventor: Stephen L. Heston
  • Publication number: 20180072514
    Abstract: A case manipulator receives cases from an infeed conveyer and manipulates individual cases or groups of cases and transfers the manipulated cases to a row accumulator platform in a desired and pre-determined orientation and positioned on the accumulator platform to a desired and pre-determined location. The manipulation of individual cases, or groups of cases, is continued in a sequential operation until a complete row is formed on the accumulator platform according to a pre-determined build menu. The case manipulator includes a swing plate pivotal on a first axis and a paddle arm that is attached to the swing plate and pivotal on a second axis that is transverse to the first axis. The invention allows the palletizer to have the next case in a row transferred from the infeed conveyer to the row-build staging area while the case manipulator is operating on an already-delivered case.
    Type: Application
    Filed: September 9, 2016
    Publication date: March 15, 2018
    Applicant: Top Tier, LLC
    Inventor: Stephen L. Heston
  • Patent number: 9896229
    Abstract: A stretch wrapping apparatus for use with an automated palletizing machine to securely stabilize loads. A stretch wrapping head feeds pre-stretched wrapping film toward the rotating load and air jets blow the tail of the film onto the load. Relative rotational movement is created between the wrapping head and the load and the free end of the film is unsupported by any mechanical structure and is directed toward the load only with air from the jets. The film attaches to an outer surface the load. Film is dispensed at a rate to provide payout of film that is consistent with the demand as each load corner transitions through its relative distance change from the dispensing point based on calculations intervals. A sensor detects changes in the optical character of the film to determine an out of bounds condition such as a film break.
    Type: Grant
    Filed: August 28, 2014
    Date of Patent: February 20, 2018
    Assignee: Top Tier, LLC
    Inventors: Cary Michael Pierson, Nathaniel T. Schenk, Stephen L. Heston
  • Patent number: 9896278
    Abstract: An infeed apparatus includes an item manipulator that orients items such as cases in a desired orientation as determined by a build menu, and a row build apparatus that is synchronized with the manipulator to space items pursuant to the build menu. The manipulator uses a pusher to push items across a friction belt to thereby orient the items, and includes sensors for determining when an item is in an incorrect orientation. The row build receives items from the pusher and is selectively advanced to locate items in a desired relative orientation so that rows of items are built correctly.
    Type: Grant
    Filed: May 31, 2017
    Date of Patent: February 20, 2018
    Assignee: Top Tier, LLC
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Publication number: 20170260009
    Abstract: An infeed apparatus includes an item manipulator that orients items such as cases in a desired orientation as determined by a build menu, and a row build apparatus that is synchronized with the manipulator to space items pursuant to the build menu. The manipulator uses a pusher to push items across a friction belt to thereby orient the items, and includes sensors for determining when an item is in an incorrect orientation. The row build receives items from the pusher and is selectively advanced to locate items in a desired relative orientation so that rows of items are built correctly.
    Type: Application
    Filed: May 31, 2017
    Publication date: September 14, 2017
    Applicant: Top Tier, LLC
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Patent number: 9682826
    Abstract: An infeed apparatus includes an item manipulator that orients items such as cases in a desired orientation as determined by a build menu, and a row build apparatus that is synchronized with the manipulator to space items pursuant to the build menu. The manipulator uses a pusher to push items across a friction belt to thereby orient the items, and includes sensors for determining when an item is in an incorrect orientation. The row build receives items from the pusher and is selectively advanced to locate items in a desired relative orientation so that rows of items are built correctly.
    Type: Grant
    Filed: June 23, 2013
    Date of Patent: June 20, 2017
    Assignee: Top Tier, LLC
    Inventors: Cary Michael Pierson, Stephen L. Heston