Patents Assigned to Toray Fluorofibers (America), Inc.
  • Patent number: 11242630
    Abstract: A wettable, dispersion spun fluoropolymer fiber prepared from non-melt-processible fluoropolymer particles.
    Type: Grant
    Filed: March 23, 2016
    Date of Patent: February 8, 2022
    Assignee: Toray Fluorofibers (America), Inc.
    Inventors: Arthur Nelson, Taigi Yokota, Dung Trieu, Trevor Guldstrand, Matthew Hutto
  • Patent number: 10106916
    Abstract: A fluoropolymer fiber exhibiting improved wear properties prepared from a blend of fluoropolymer particles and aluminum oxide particles. The concentration of aluminum oxide particles in the blend ranges from between about 0.1% to about 5%, with a specific concentration of 0.1% to 1.0%. The fluoropolymer fibers may be dispersion spun, melt spun or paste extruded.
    Type: Grant
    Filed: December 22, 2015
    Date of Patent: October 23, 2018
    Assignee: TORAY FLUOROFIBERS (AMERICA), INC.
    Inventors: Chester Darryl Moon, Arthur Russell Nelson, Trevor Guldstrand, Matt Hutto
  • Patent number: 9422642
    Abstract: A dispersion spun fluoropolymer fiber prepared from non-melt-processible polytetrafluoroethylene particles and aluminum oxide particles. The concentration of Al2O3 in the aqueous dispersion may range from between about 0.1% to about 5%, with specific concentration of 0.1%, 1.0. The aqueous dispersion is mixed with an aqueous matrix polymer solution containing a matrix polymer and then extruded into a coagulation bath containing a concentration of ions which coagulate the matrix polymer to form an intermediate fiber structure which carries ionic species. The intermediate fiber structure is sintered to decompose the matrix polymer and coalesce the polytetrafluoroethylene particles and the Al2O3 particles into a blended fiber. The resulting, blended fluoropolymer fiber exhibits improved properties relative to 100% dispersion spun polytetrafluoroethylene fibers.
    Type: Grant
    Filed: July 29, 2013
    Date of Patent: August 23, 2016
    Assignee: Toray Fluorofibers (America), Inc.
    Inventors: Chester Darryl Moon, Arthur Russell Nelson, Trevor Guldstrand, Matt Hutto
  • Publication number: 20150031801
    Abstract: A dispersion spun fluoropolymer fiber prepared from non-melt-processible polytetrafluoroethylene particles and aluminum oxide particles. The concentration of Al2O3 in the aqueous dispersion may range from between about 0.1% to about 5%, with specific concentration of 0.1%, 1.0. The aqueous dispersion is mixed with an aqueous matrix polymer solution containing a matrix polymer and then extruded into a coagulation bath containing a concentration of ions which coagulate the matrix polymer to form an intermediate fiber structure which carries ionic species. The intermediate fiber structure is sintered to decompose the matrix polymer and coalesce the polytetrafluoroethylene particles and the Al2O3 particles into a blended fiber. The resulting, blended fluoropolymer fiber exhibits improved properties relative to 100% dispersion spun polytetrafluoroethylene fibers.
    Type: Application
    Filed: July 29, 2013
    Publication date: January 29, 2015
    Applicant: Toray Fluorofibers (America), Inc.
    Inventors: Chester Darryl Moon, Arthur Russell Nelson, Trevor Guldstrand, Matt Hutto
  • Patent number: 8132748
    Abstract: A fluoropolymer material exhibiting an increased hydrophilicity prepared by processing the material in a cryogenic grinding mill.
    Type: Grant
    Filed: March 3, 2009
    Date of Patent: March 13, 2012
    Assignee: Toray Fluorofibers (America), Inc.
    Inventors: J. Michael Donckers, II, Arthur Russell Nelson, Chester Darryl Moon
  • Patent number: 8132747
    Abstract: A fluoropolymer material exhibiting an increased hydrophilicity prepared by processing the material in a jet mill.
    Type: Grant
    Filed: March 3, 2009
    Date of Patent: March 13, 2012
    Assignee: Toray Fluorofibers (America), Inc.
    Inventors: J. Michael Donckers, II, Arthur Russell Nelson, Chester Darryl Moon
  • Patent number: 8003208
    Abstract: A fluoropolymer material exhibiting an increased hydrophilicity prepared by processing the material in a jet mill or a cryogenic grinding mill.
    Type: Grant
    Filed: March 3, 2009
    Date of Patent: August 23, 2011
    Assignee: Toray Fluorofibers (America), Inc.
    Inventors: J. Michael Donckers, II, Arthur Russell Nelson, Chester Darryl Moon
  • Patent number: 7740937
    Abstract: A flock material exhibiting an increased degree of filament separation prepared by cutting a fluoropolymer or carbon fiber yarn into lengths, introducing mechanical energy into the lengths in order to cause the lengths to separate into single-filaments fibers and removing or classifying at least a portion of the single-filament fibers from the lengths in order to obtain a flock having a particular fraction of single-filament, fluoropolymer or carbon fibers.
    Type: Grant
    Filed: September 5, 2007
    Date of Patent: June 22, 2010
    Assignee: Toray Fluorofibers (America), Inc.
    Inventors: Kishio Miwa, Eric William Winters
  • Patent number: 7739750
    Abstract: A single layer, lightweight protective garment prepared from a fabric made of woven polytetrafluoroethylene staple fiber yam, the fabric having an outer surface composed fluoropolymer staple fibers.
    Type: Grant
    Filed: January 15, 2008
    Date of Patent: June 22, 2010
    Assignee: Toray Fluorofibers (America), Inc.
    Inventors: Arthur Russell Nelson, Mike Donckers
  • Publication number: 20090178187
    Abstract: A single layer, lightweight protective garment prepared from a fabric made of woven polytetrafluoroethylene staple fiber yam, the fabric having an outer surface composed fluoropolymer staple fibers.
    Type: Application
    Filed: January 15, 2008
    Publication date: July 16, 2009
    Applicant: Toray Fluorofibers (America), Inc.
    Inventors: Arthur Russell Nelson, Mike Donckers
  • Patent number: 7498079
    Abstract: A dispersion spun polytetrafluoroethylene fiber exhibiting improved elongation prior to fiber break and increased thermal stability, the fiber prepared by forming a spin mix containing a dispersion of poly(tetrafluoroethylene) particles, forming an intermediate fluoropolymer fiber structure from the spin mix, sintering the intermediate fluoropolymer fiber structure and forming a continuous fluoropolymer filament yarn, drawing the continuous fluoropolymer filament yarn, and thereafter heat setting the continuous fluoropolymer filament yarn.
    Type: Grant
    Filed: June 14, 2007
    Date of Patent: March 3, 2009
    Assignee: Toray Fluorofibers (America), Inc.
    Inventor: Mike Donckers
  • Patent number: 7346961
    Abstract: A flock material exhibiting an increased degree of filament separation prepared by cutting a fluoropolymer or carbon fiber yarn into lengths, introducing mechanical energy into the lengths in order to cause the lengths to separate into single-filaments fibers and removing or classifying at least a portion of the single-filament fibers from the lengths in order to obtain a flock having a particular fraction of single-filament, fluoropolymer or carbon fibers.
    Type: Grant
    Filed: September 8, 2004
    Date of Patent: March 25, 2008
    Assignee: Toray Fluorofibers (America), Inc.
    Inventors: Kishio Miwa, Eric William Winters