Patents Assigned to Toray Tonen Specialty Separator Godo Kaisha
  • Publication number: 20120273114
    Abstract: A multi-layer, microporous polyolefin membrane comprising first microporous layers constituting at least both surface layers, and at least one second microporous layer disposed between both surface layers, the first microporous layer comprising a first polyethylene resin containing 8% or more by mass of ultra-high-molecular-weight polyethylene having a weight-average molecular weight of 1×106 or more, the second microporous layer comprising a second polyethylene resin containing 7% or less by mass of the ultra-high-molecular-weight polyethylene, and having a structure in which a pore diameter distribution curve obtained by mercury intrusion porosimetry has at least two peaks, and the total thickness of the first microporous layers being 15-60% per 100% of the total thickness of the first and second microporous layers.
    Type: Application
    Filed: July 12, 2012
    Publication date: November 1, 2012
    Applicant: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
    Inventors: Kotaro TAKITA TAKITA, Shintaro KIKUCHI, Junko TAKITA
  • Patent number: 8252450
    Abstract: A multi-layer, microporous polyolefin membrane comprising first microporous layers constituting at least both surface layers, and at least one second microporous layer disposed between both surface layers, the first microporous layer comprising a first polyethylene resin containing 8% or more by mass of ultra-high-molecular-weight polyethylene having a weight-average molecular weight of 1×106 or more, the second microporous layer comprising a second polyethylene resin containing 7% or less by mass of the ultra-high-molecular-weight polyethylene, and having a structure in which a pore diameter distribution curve obtained by mercury intrusion porosimetry has at least two peaks, and the total thickness of the first microporous layers being 15-60% per 100% of the total thickness of the first and second microporous layers.
    Type: Grant
    Filed: April 9, 2007
    Date of Patent: August 28, 2012
    Assignee: Toray Tonen Specialty Separator Godo Kaisha
    Inventors: Kotaro Takita, Junko Takita, legal representative, Shintaro Kikuchi
  • Publication number: 20120088149
    Abstract: The present invention relates to microporous membranes comprising polymer and having well-balanced permeability and heat shrinkage, especially heat shrinkage at elevated temperature. The invention also relates to methods for making such membranes, and the use of such membranes as battery separator film in, e.g., lithium ion secondary batteries.
    Type: Application
    Filed: June 8, 2010
    Publication date: April 12, 2012
    Applicant: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
    Inventors: Takeshi Ishihara, Satoshi Miyaoka, Koichi Kono, Patrick Brant
  • Publication number: 20120082899
    Abstract: The invention relates to microporous membranes having high meltdown temperature, low shutdown temperature, and resistance to heat shrinkage at elevated temperature. The membranes can be produced by stretching a sheet comprising polymethylpentene, polyethylene, and diluent, and then removing the diluent. The membranes can be used as battery separator film in, e.g., lithium ion batteries.
    Type: Application
    Filed: June 8, 2010
    Publication date: April 5, 2012
    Applicant: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
    Inventors: Takeshi Ishihara, Satoshi Miyaoka
  • Publication number: 20120077072
    Abstract: Embodiments of the invention relate to microporous membranes that include first and second layers. The first layer includes ?20.0 wt. % polymethylpentene and the second layer includes a compatibilizer. The invention also relates to methods for making such membranes and the use of such membranes as battery separator film.
    Type: Application
    Filed: June 8, 2010
    Publication date: March 29, 2012
    Applicant: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
    Inventors: Takeshi Ishihara, Satoshi Miyaoka, Koichi Kono, Patrick Brant
  • Publication number: 20120077073
    Abstract: The invention relates to microporous membranes having at least two layers, a first layer comprising polymethylpentene and a second layer which comprises a polymer and has a composition that is not substantially the same as that of the first layer. The invention also relates to methods for making such membranes and the use of such membranes as battery separator film in, e.g., lithium ion batteries.
    Type: Application
    Filed: June 8, 2010
    Publication date: March 29, 2012
    Applicant: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
    Inventors: Takeshi Ishihara, Satoshi Miyaoka
  • Publication number: 20120070748
    Abstract: The invention relates to microporous membranes having high meltdown temperature, high air permeability, and high puncture strength. The invention also relates to the production of such membranes and the use of such membranes as battery separator film.
    Type: Application
    Filed: June 8, 2010
    Publication date: March 22, 2012
    Applicant: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
    Inventors: Takeshi Ishihara, Satoshi Miyaoka, Koichi Kono, Patrick Brant
  • Publication number: 20120052362
    Abstract: A thermoplastic film including a microporous polymeric membrane; and a non-woven web comprising a plurality of fibers, the web being bonded to the microporous polymeric membrane, wherein the fibers comprise oxidation-protective polymer having an MFR ?2.0×102.
    Type: Application
    Filed: April 7, 2010
    Publication date: March 1, 2012
    Applicant: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
    Inventors: Derek Thurman, Patrick Brant, Kazuhiro Yamada, Koichi Kono
  • Publication number: 20120040232
    Abstract: This invention relates to microporous membranes comprising polyolefin, the use of such membranes as battery separators, and methods for producing such microporous membranes. In particular, the invention relates to microporous membranes having a shutdown temperature in the range of 120.0° C. to 130.0° C. and a maximum solid state heat shrinkage ?30.0%.
    Type: Application
    Filed: March 5, 2010
    Publication date: February 16, 2012
    Applicant: Toray Tonen Specialty Separator Godo Kaisha
    Inventors: Takeshi Ishihara, Satoshi Miyaoka, Koichi Kono, Donna J. Crowther, Patrick Brant
  • Publication number: 20120034518
    Abstract: A microporous membrane comprising polyolefin copolymer, the membrane having a shutdown temperature?130.5° C. and a shutdown activation energy E2?3.5×103 J/mol.
    Type: Application
    Filed: March 5, 2010
    Publication date: February 9, 2012
    Applicant: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
    Inventors: Takeshi Ishihara, Satoshi Miyaoka, Koichi Kono, Donna J. Crowther, Patrick Brant
  • Publication number: 20120028101
    Abstract: A microporous membrane comprising layers, wherein at least one layer comprises a first polymer having a Tm in the range of 115.0° C. to 130.0° C. and an Mw of from 5.0×103 to 4.0×105, and the membrane has a shutdown temperature ?130.5° C. and a rupture temperature ?170.0° C.
    Type: Application
    Filed: March 5, 2010
    Publication date: February 2, 2012
    Applicant: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
    Inventors: Takeshi Ishihara, Satoshi Miyaoka, Koichi Kono, Donna J. Crowther, Patrick Brant, Kazuhiro Yamada
  • Publication number: 20120028102
    Abstract: A multilayer microporous membrane including polymer and having a shutdown temperature of ?130.5° C. and a storage stability of 0.3V or less.
    Type: Application
    Filed: March 5, 2010
    Publication date: February 2, 2012
    Applicant: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
    Inventors: Takeshi Ishihara, Satoshi Miyaoka, Koichi Kono, Donna J. Crowther, Patrick Brant, Kazuhiro Yamada
  • Publication number: 20120028131
    Abstract: The invention relates to microporous membranes comprising polymer and having well-balanced permeability, shutdown temperature, and pin puncture strength. The invention also relates to methods for making such membranes, and the use of such membranes as battery separator film in, e.g., lithium ion secondary batteries. The membrane has a shutdown temperature <130.5° C.
    Type: Application
    Filed: March 5, 2010
    Publication date: February 2, 2012
    Applicant: Toray Tonen Specialty Separator Godo Kaisha
    Inventors: Takeshi Ishihara, Satoshi Miyaoka, Koichi Kono, Donna J. Crowther, Patrick Brant
  • Publication number: 20120028104
    Abstract: A thermoplastic film including a microporous polymeric membrane; and a non-woven web bonded to the polymeric microporous membrane, wherein the web comprises a plurality of fibers comprising polyolefin having a Tm?85.0° C. and a Te-Tm?10.0° C.
    Type: Application
    Filed: April 7, 2010
    Publication date: February 2, 2012
    Applicant: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
    Inventors: Patrick Brant, Derek Thurman, Koichi Kono, Kotaro Takita
  • Patent number: 8075818
    Abstract: A method for producing a microporous polyolefin membrane formed by fine fibrils, the membrane comprising (A) a polyolefin having a weight-average molecular weight of 5×105 or more or (B) a composition containing Component (A), connected to each other, and having micropores of 0.05 to 5 ?m in average pore size and crystal lamellas of Component (A) or (B) being in a specific alignment state. The method includes extruding a solution of Component (A) or (B) in a solvent into a gel-like formed article; thermally setting the article, with or without stretching, at least at the crystal dispersion temperature of Component (A) or (B), but at melting point of Component (A) or (B) plus 30° C. or lower; and removing the solvent.
    Type: Grant
    Filed: October 27, 2004
    Date of Patent: December 13, 2011
    Assignee: Toray Tonen Specialty Separator Godo Kaisha
    Inventors: Hidehiko Funaoka, Kotaro Takita, Norimitsu Kaimai, Shigeaki Kobayashi, Koichi Kono
  • Publication number: 20110274961
    Abstract: The invention relates to microporous polymeric membranes suitable for use as battery separator film. The invention also relates to a method for producing such a membrane, batteries containing such membranes as battery separators, methods for making such batteries, and methods for using such batteries.
    Type: Application
    Filed: November 4, 2009
    Publication date: November 10, 2011
    Applicant: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
    Inventors: Kotaro Takita, Junko Takita, Yoichi Matsuda, Sadakatsu Suzuki
  • Publication number: 20110236745
    Abstract: Embodiments of the present invention generally relate to microporous membrane, methods for making microporous membrane, and the use of microporous membrane as battery separator film. More particularly, the invention relates to a microporous polymeric membrane including a paraxylylene polymer or copolymer, particularly in combination with a polymeric microporous membrane. The paraxylylene polymer or copolymer can be formed on or laminated to the microporous polymeric membrane.
    Type: Application
    Filed: November 23, 2009
    Publication date: September 29, 2011
    Applicant: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
    Inventors: Patrick Brant, Derek W. Thurman, Daniel P. Cherney
  • Publication number: 20110236764
    Abstract: The invention relates to microporous polymeric membranes suitable for use as battery separator film. The invention also relates to a method for producing such membranes, batteries containing such membranes as battery separators, methods for making such batteries, and methods for using such batteries.
    Type: Application
    Filed: October 30, 2009
    Publication date: September 29, 2011
    Applicant: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
    Inventors: Kotaro Takita, Junko Takita, Yoichi Matsuda, Sadakatsu Suzuki
  • Patent number: 8021789
    Abstract: A microporous membrane having a structure in which its pore size distribution curve obtained by mercury intrusion porosimetry has at least two peaks, which is produced by extruding a combination of a diluent or solvent and a polyolefin resin composition comprising (a) from about 74 to about 99% of a first polyethylene resin having a weight average molecular weight of from about 2.5×105 to about 5×105 and a molecular weight distribution of from about 5 to about 100, (b) from about 1 to about 5% of a second polyethylene resin having a weight average molecular weight of from about 5×105 to about 1×106 and a molecular weight distribution of from about 5 to about 100, and (c) from 0 to about 25% of a polypropylene resin having a weight average molecular weight of from about 3×105 to about 1.
    Type: Grant
    Filed: September 28, 2007
    Date of Patent: September 20, 2011
    Assignee: Toray Tonen Specialty Separator Godo Kaisha
    Inventors: Kotaro Takita, Shintaro Kikuchi
  • Publication number: 20110223485
    Abstract: A membrane includes a first polyethylene having an Mw<1.0×106, a second polyethylene having an Mw?1.0×106, and a polypropylene having an Mw?5.0×105 and a ?Hm 80.0 J/g; wherein (a) the sum of the amounts of (i) polypropylene having an Mw?5.0×105 and a ?Hm 80.0 J/g, and (ii) the second polyethylene is?15.0 wt. %, the weight percents being based on the total weight of the polymer in the membrane; (b) the membrane has a thickness?12.0 ?m; and (c) the membrane is microporous.
    Type: Application
    Filed: March 15, 2011
    Publication date: September 15, 2011
    Applicant: TORAY TONEN SPECIALTY SEPARATOR GODO KAISHA
    Inventors: Shintaro Kikuchi, Kotaro Takita, Junko Takita, Kazuhiro Yamada