Abstract: A fixed center constant velocity joint includes an outer race having races formed with a spherical surface, a shaft, a driver connected to the shaft and including radially directed pivot shafts, first and second bipods each located on an opposite axial side of the driver and including radially directed trunnions, equalizers fitted on a pivot shaft and driveably connected to the first and second bipods for pivoting the bipods relative to one another, and bearings rotatably supported on a trunnion and including a spherical surface conjugate to and engaged with a surface of a race.

Abstract: A method for manufacturing a driveshaft for use in a vehicle drive train system that is axially collapsible in the event of a collision to absorb energy. A workpiece, such as a hollow cylindrical tube, is deformed by hydroforming to provide an axial collapse initiation zone. The axial collapse initiation zone can be defined by a plurality of axially extending undulations or corrugations that are formed in a central portion of the tube. The axial collapse initiation zone is designed to accommodate the transmission of torque through the driveshaft without any deformation under normal operating conditions. However, if a relatively large axial force is applied to the front and rear end portions of the driveshaft, the axial collapse initiation zone is designed to allow relative axial movement to occur between the front and rear end portions of the driveshaft. Such collapsing functions to absorb energy during a collision, thereby providing additional safety to the occupants of the vehicle.

Abstract: To manufacture an axially collapsible driveshaft assembly, first and second tubular members are disposed in an axially overlapping relationship. Central portions of the concentric tubular members are then deformed into conformance with a die cavity having a non-circular cross sectional shape. The deformed first and second tubular members are then cut to provide two pairs of outer and inner tubular sections. Next, the outer tubular sections are removed from the associated inner tubular sections, and the inner tubular sections are oriented such that the deformed portions thereof are aligned with the deformed portions of the outer tubular sections. Lastly, the deformed portions of the inner tubular sections are inserted within the deformed portions of the outer tubular sections to form a pair of axially collapsible driveshaft assemblies.

Abstract: An elastomeric coupling for a rotating shaft includes a driving yoke, a driven yoke, and a substantially circular elastomeric body having a circumferential face and first and second sets of bushings within the elastomeric body. The bushings have threaded openings exposed at the circumferential face. A plurality of fasteners secures the driving yoke to the first set of bushings and secures the driven yoke to the second set of bushings. A plurality of tensile members are located within the elastomeric body, with the tensile members connecting the first set of bushings to the second set of bushings.

Abstract: A motor vehicle axle assembly includes a hollow cylindrical, internally-splined input shaft that is adapted to be connected to an externally-splined shaft of an end fitting of a driveshaft assembly. By using the mass centerline or center of balance of the end fitting shaft as a common center of balance for a balanced driveshaft assembly and further as a locating centerline for the connection between the input shaft of the axle assembly and the shaft of the rear end fitting of the driveshaft assembly, eccentricities in the connection between the input shaft and the end fitting are minimized to reduce noise and vibration. This also provides an adequate seal between the input shaft and the carrier of the axle assembly to retain lubricant in the carrier.

Abstract: A slip joint, such as for use in a vehicular driveshaft assembly, includes a first member having a plurality of male splines provided thereon and a second member having a plurality of female splines provided thereon. The male splines cooperate with the female splines so as to connect the first and second members together for concurrent rotational movement and for relative axial movement. A wedge member is disposed between portions of the first and second members to take up looseness therebetween and to adjustably control the amount of force that is required to be exerted in order to effect relative axial movement. The wedge member includes a body portion having a plurality of leg portions extending therefrom. The wedge member is positioned such that the leg portions are received within an annular space between the first and second members.