Abstract: An improved limb brace joint includes a band that operates in tension to rotationally bias first and second longitudinal members of the joint. The band of the joint biases the rotation of the members to provide a dorsiflexion and/or plantarflexion assist when used in an ankle foot orthosis.

Abstract: A joint assembly for an orthopedic knee brace has a femoral bar, a tibial bar, a pair of upper side plates including a lateral side plate and a medial side plate, the pair of upper side plates being fixedly connected to the femoral bar; a pair of lower side plates including a lateral side plate and a medial side plate, the pair of lower side plates being fixedly connected to said tibial bar and further includes hook portions extending at a distal end of said pair of lower support plates. The joint assembly further includes a knee pad support configured for fitting on the knee joint of the wearer and a linkage mechanism for providing torsional strength to the joint assembly, the linkage mechanism including a first clevis formed by a lower rear area of said upper side plates, a second clevis formed by an upper rear area of the lower side plates, and an inner link interconnecting the upper side plates to the lower side plates to thereby interconnect the femoral link to the tibial link.

Abstract: An orthopedic knee brace has a pair of femoral and tibial links, a hinge mechanism connecting the femoral and tibial links, a condylar knee pad support fixedly positioned on the lateral side of the brace and made adjustable by a spring-loaded ratchet mechanism featuring a series of interlocking teeth that allows for the axial displacement of the condylar pad to supply corrective force to the lateral knee joint and prevent of any unintended change in correction force. Moreover, in an effort to provide greater flexibility to the wearer in and enhance the stabilization of the design, the condylar pad is mounted for rotation about a point on the axis of the femoral condyle of the knee joint. The knee pad support may be adjusted by hand by rotating the ratchet mechanism to achieve the proper correction force or with an adjusting tool that engages a plurality of notches surrounding the periphery of the ratchet mechanism.

Abstract: A method and apparatus for forming a custom fit knee orthosis is disclosed that includes forming a flat pre-assembled knee orthosis in which upper and lower support blanks made of rigid carbon fiber and plastic resin composite materials are connected in a flat, rigid state by joint mechanisms, and the knee orthosis is shipped to a orthopedist or orthopedic assembly facility in a flat condition with the blanks of composite material still in their flat pre-cured state. The orthopedist or orthopedic assembly facility heat softens the blanks and reshapes them to conform to the contours of a particular patient's leg, with only minor finishing operations being required after the reshaped blanks have set.