Patents Assigned to Toyo Aluminum Kabushiki Kaisha
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Patent number: 11555229Abstract: An aluminum alloy additive manufacturing product and a method manufactures the same. The aluminum alloy additive manufacturing product is formed by molding a raw metal by an additive manufacturing method. The raw metal is made of an aluminum alloy. The aluminum alloy contains Fe and one or more of Mn and Cr. The Fe is an inevitable impurity of 0.3 weight % or less. The one or more of Mn and Cr have a total weight of 0.3 to 10 weight %. The aluminum alloy additive manufacturing product contains any one or more of an intermetallic compound and an aluminum alloy solid solution. The intermetallic compound contains two or more of Al, Mn, Fe, and Cr. One or more elements of Mn, Fe, and Cr are dissolved in the aluminum alloy solid solution.Type: GrantFiled: October 28, 2019Date of Patent: January 17, 2023Assignees: KOIWAI CO., LTD., TOYO ALUMINUM KABUSHIKI KAISHAInventors: Mitsuru Adachi, Jun Kusui, Daisuke Terada, Hideharu Nakashima, Masatoshi Mitsuhara, Shigeto Yamasaki
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Patent number: 10603880Abstract: A multi-layer direct blow bottle in which a metallic layer containing a metal pigment having an average thickness of not more than 1 ?m dispersed in a resin is formed at a position where it is visible from the outer surface side.Type: GrantFiled: August 26, 2015Date of Patent: March 31, 2020Assignees: TOYO SEIKAN CO., LTD., TOYO ALUMINUM KABUSHIKI KAISHAInventors: Yuuichirou Katou, Yusuke Anzai, Tetsuya Fudaba, Akihiko Ikeya, Satomi Ozawa
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Patent number: 10351723Abstract: The present invention is a method for producing an aluminum flake paste including a first step of flaking a raw material aluminum powder in an organic solvent containing an aromatic hydrocarbon as a main ingredient to give aluminum flakes, and a second step of treating the aluminum flakes obtained in the first step with an organic compound having a polar group, and forming the treated flakes into a paste.Type: GrantFiled: December 26, 2013Date of Patent: July 16, 2019Assignee: TOYO ALUMINUM KABUSHIKI KAISHAInventors: Shuichi Kuroi, Keita Nagano, Akihiko Ikeya, Masahito Yoshida
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Patent number: 9499696Abstract: A colored metallic pigment of the present invention includes a metallic pigment, a first coating layer formed on the surface of the metallic pigment, and a coloring pigment adhered to the surface of the first coating layer. The first coating layer is formed from radical-polymerizable resin or a first compound, and the first compound is an oxide or a hydroxide of at least one element selected from the group consisting of Al, Si, Ti, Cr, Zr, Mo and Ce.Type: GrantFiled: September 14, 2012Date of Patent: November 22, 2016Assignee: TOYO ALUMINUM KABUSHIKI KAISHAInventors: Miki Fujii, Shunichi Setoguchi, Yoshiki Hashizume
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Patent number: 8507096Abstract: A flake pigment according to the present invention includes a flake particle, a single-layer or multiple-layer coat covering a surface of the flake particle, and a fine particle. An outermost layer of the coat includes a copolymer including one or more type of first bond unit originating from a fluoric polymerizable monomer having fluorine and one or more type of second bond unit originating from a polymerizable monomer having phosphate group. The fine particle is fixed with the outermost layer being interposed and has a characteristic to provide triboelectrification characteristics to the flake pigment.Type: GrantFiled: March 5, 2009Date of Patent: August 13, 2013Assignee: Toyo Aluminum Kabushiki KaishaInventors: Yasushi Takano, Taro Morimitsu, Haruhisa Kaiju
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Patent number: 7879262Abstract: Provided are an aluminum paste composition capable of inhibiting formation of blisters and globules of aluminum in a back surface electrode layer, which is caused at the time of firing, of reducing bow of a silicon semiconductor substrate even when a thinner silicon semiconductor substrate is used, and of attaining a high BSF effect and a high energy conversion efficiency; and a solar cell element comprising an electrode formed by using the composition. The aluminum paste composition is a paste composition for forming an electrode (8) on a silicon semiconductor substrate (1), comprising: aluminum powder; an organic vehicle; and a plasticizer. The solar cell element comprises the electrode (8) formed by applying on the silicon semiconductor substrate (1) the paste composition having the above-mentioned features and thereafter, firing the paste composition.Type: GrantFiled: September 8, 2006Date of Patent: February 1, 2011Assignee: Toyo Aluminum Kabushiki KaishaInventors: Haruzo Katoh, Takashi Watsuji
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Patent number: 7327556Abstract: Provided are an aluminum material coated with carbon which can improve the adhesion between an aluminum material and an active substance layer, and a manufacturing method thereof. The aluminum material coated with carbon includes an aluminum material (1) and a carbon-containing layer (2) formed on the surface of the aluminum material (1), and also includes an interposition layer (3) that is formed between the aluminum material (1) and the carbon-containing layer (2) and contains an aluminum element and a carbon element. The manufacturing method of an aluminum material coated with carbon includes a step of arranging an aluminum material in a space containing a hydrocarbon-containing substance and a step of heating in the state where the aluminum material is arranged in the space containing the hydrocarbon-containing substance.Type: GrantFiled: March 11, 2004Date of Patent: February 5, 2008Assignee: Toyo Aluminum Kabushiki KaishaInventors: Akinori Ro, Zenya Ashitaka
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Aluminum flake pigment, paint composition and ink composition containing the same, and films thereof
Patent number: 7163580Abstract: In order to provide an aluminum flake pigment having excellent metallic luster, fine-grainedness and a plating-like appearance presenting silvery classiness, an aluminum flake pigment, obtained by grinding aluminum powder in an organic solvent, having an average thickness (t) in the range of 0.025 ?m to 0.08 ?m and an average particle diameter (D50) in the range of 8 ?m to 30 ?m is provided. This aluminum powder is preferably prepared by an atomized method. A ball mill is preferably used as a grinder for performing this grinding.Type: GrantFiled: June 6, 2006Date of Patent: January 16, 2007Assignee: Toyo Aluminum Kabushiki KaishaInventor: Katsuhiro Minami -
Patent number: 6447957Abstract: A collector for a secondary battery includes a metal foil having throughholes shaped or arranged to achieve an increased hole area ratio to improve an active material's adhesion thereto. A throughhole in the metal foil has a largest dimension of at least 1.55 mm, and the foil has a hole area ratio of at least 40%, and a thickness of at least 5 &mgr;m and at most 200 &mgr;m. The throughhole has a peripheral shape including two substantially straight sides that extend along lines intersecting with each other on their respective extensions to form an acute angle at a corner of the throughhole. To form the metal foil, a resist film with a predetermined pattern is arranged on a solid foil, and is used as a mask to etch the foil to provide the plurality of throughholes penetrating the foil.Type: GrantFiled: April 5, 2000Date of Patent: September 10, 2002Assignee: Toyo Aluminum Kabushiki KaishaInventors: Hiroyuki Sakamoto, Hiroshi Tada, Toshihisa Tamai
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Patent number: 5989734Abstract: An aluminum product having the metal diffusion layer in the present invention has, on the surface thereof, a metal diffusion layer comprising aluminum and a diffusion metal which is diffused setting aluminum as a matrix and which includes at least one selected from the group consisting of Ni, Cr, Cu, Zn, Mg, Ti and Ag; wherein the diffusion layer is formed by diffusing inclinatorily not less than 1 .mu.m from the surface thereof; and the diffusion metal is not less than 1.0% by weight when the whole of the metal diffusion layer is set to be 100% by weight. Also, in a process for producing an aluminum product having a metal diffusion layer, the surface of the aluminum product is brought into contact with the processing agent including at least the diffusion metal powder; and in this state by conducting heat treatment in the atmosphere including nitrogen, the diffusion metal is diffused on the surface of the aluminum product and the metal diffusion layer is formed.Type: GrantFiled: September 22, 1997Date of Patent: November 23, 1999Assignees: Toyota Jidosha Kabushiki Kaisha, Toyo Aluminum Kabushiki KaishaInventors: Hirohisa Miura, Nagayoshi Matsubara, Yasuhiro Yamada, Haruzo Katoh, Takashi Watsuji
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Patent number: 5480481Abstract: Disclosed herein is an aluminum pigment comprising aluminum flakes, each of the aluminum flake being coated with molybdic acid in an amount of 0.1 to 10% by weight in terms of Mo based on Al. If desired, at least one selected from water-insoluble metal salts of molybdic acid and vanadium pentoxide in an amount of 0.1 to 10% by weight in terms of metal based on Al may be attached on the coatings of molybdic acid.The aluminum pigment of the present invention has good color tone and good water resistance.Type: GrantFiled: August 31, 1994Date of Patent: January 2, 1996Assignee: Toyo Aluminum Kabushiki KaishaInventors: Shunichi Setoguchi, Haruzo Katoh, Takashi Matsufuji
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Patent number: 5478418Abstract: An aluminum alloy powder for sliding members includes Fe in an amount of from 0.5 to 5.0% by weight, Cu in an amount of from 0.6 to 5.0% by weight, B in an amount of from 0.1 to 2.0% by weight and the balance of Al. An aluminum alloy includes a matrix made from the aluminum alloy powder and at least one member dispersed, with respect to whole of the matrix taken 100% by weight, in the matrix, and selected from the group consisting of B in an amount of from 0.1 to 5.0% by weight, boride in an amount of from 1.0 to 15% by weight and iron compound in an amount of from 1.0 to 15% by weight, and thereby it exhibits the tensile strength of 400 MPa or more. The aluminum alloy powder and the aluminum alloy are suitable for making sliding members like valve lifters for automobiles.Type: GrantFiled: April 28, 1994Date of Patent: December 26, 1995Assignees: Toyota Jidosha Kabushiki Kaisha, Toyo Aluminum Kabushiki KaishaInventors: Hirohisa Miura, Yasuhiro Yamada, Hirohumi Michioka, Jun Kusui, Akiei Tanaka
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Patent number: 5464463Abstract: Disclosed are heat resistant aluminum alloy powder and alloy including Ni in an amount of from 5.7 to 20% by weight, Si in an amount of from 6.0 to 25% by weight, at least one of Fe in an amount of from 0.6 to 8.0% by weight and Cu in an amount of from 0.6 to 5.0% by weight, and at least one of B in a form of the simple substance in an amount of from 0.05 to 2.0% by weight (or from 0.05 to 10% by weight for the alloy) and graphite particles (especially for the alloy) in an amount of from 0.1 to 10% by weight. The alloy powder and alloy are not only superb in the tensile strength at room temperature and high temperatures but also superior in the sliding characteristic, they can be further upgraded in the wear resistance and the fretting fatigue resistance by dispersing at least one of nitride particles, boride particles, oxide particles and carbide particles in an amount of from 0.Type: GrantFiled: April 14, 1993Date of Patent: November 7, 1995Assignees: Toyota Jidosha Kabushiki Kaisha, Toyo Aluminum Kabushiki KaishaInventors: Hirohisa Miura, Kunihiko Imahashi, Hirohumi Michioka, Yasuhiro Yamada, Jun Kusui, Akiei Tanaka
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Patent number: 5435825Abstract: Disclosed herein is an aluminum matrix composite powder comprising 1 to 40% by weight of ceramic particles dispersed in a matrix of aluminum-silicon alloy. The matrix of the composite may further comprise at least one of Cu, Mg and transition metals.The aluminum matrix composite is prepared by a rapid solidification.In the aluminum matrix composite, the ceramic particles are very uniformly dispersed in the matrix, thereby the improvement of mechanical properties of product prepared therefrom can be obtained.Type: GrantFiled: August 7, 1992Date of Patent: July 25, 1995Assignee: Toyo Aluminum Kabushiki KaishaInventors: Jun Kusui, Fumiaki Nagase, Akiei Tanaka, Kohei Kubo, Takamasa Yokote
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Patent number: 5405576Abstract: A hypereutectic aluminum-silicon alloy produced by a powder metallurgy technique disclosed herein comprises 12 to 50% by weight of silicon, 1.0 to 5.0% by weight of copper and 0.01 to 0.05% by weight of phosphorus, the content of Ca as an impurity being controlled to be 0.03% by weight or less. The hyereutectic aluminum-silicon alloy of the present invention is excellent in machinability and mechanical strength.Type: GrantFiled: July 16, 1992Date of Patent: April 11, 1995Assignees: Toyo Aluminum Kabushiki Kaisha, Sumitomo Electric Industries, Ltd.Inventors: Jun Kusui, Akiei Tanaka, Kohei Kubo, Takashi Watsuji, Takamasa Yokote
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Patent number: 5374295Abstract: Disclosed are heat resistant aluminum alloy powders and alloys including Ni, Si, either at least one of Fe and Zr or at least one of Zr and Ti. For instance, the alloy powders or alloys consist essentially of Ni in an amount of from 5.7 to 20% by weight, Si in an amount of from 0.2 to 25% by weight, at least one of Fe in an amount of from 0.6 to 8.0% by weight and Cu in an amount of from 0.6 to 5.0% by weight, and the balance of Al. The alloy powders or alloys are optimum for a matrix of heat and wear resistant aluminum alloy-based composite materials including at least one of nitride particles and boride particles in an amount of 0. 5 to 10% by weight with respect to the whole composite material taken as 100% by weight. The alloy powders, alloys and composite materials are satisfactory applicable to the component parts of the recent automobile engines which should produce a high output.Type: GrantFiled: March 3, 1993Date of Patent: December 20, 1994Assignees: Toyota Jidosha Kabushiki Kaisha, Toyo Aluminum Kabushiki KaishaInventors: Hirohisa Miura, Kunihiko Imahashi, Yasuhiro Yamada, Hirohumi Michioka, Jun Kusui, Akiei Tanaka
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Patent number: 5330269Abstract: A packaging pouch having a laminate of easily peelable tapes heat-bonded to the package body where an opening of the package is to be formed. The laminate has outer heat-bonding layers heat-fused to heat-sealing layers of the package body.Type: GrantFiled: November 6, 1992Date of Patent: July 19, 1994Assignee: Toyo Aluminum Kabushiki KaishaInventors: Mamoru Kamada, Masaei Ibi, Tomonobu Sekiguchi, Masashi Yamamoto, Noboru Andoh, Kenichi Itakura
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Patent number: 5221340Abstract: In a method for producing an odor-free metallic pigment composition, a metallic pigment is ground by a wet process. The pigment is then mixed into a molten thermoplastic resin to vaporize any additives in the metallic pigment by the heat of the resin. The pigment may be dried until its solid content becomes 50-99 percent by weight before mixing into the molten thermoplastic resin.Type: GrantFiled: May 30, 1991Date of Patent: June 22, 1993Assignee: Toyo Aluminum Kabushiki KaishaInventors: Fumiaki Nagase, Masakatsu Harada, Takashi Ohkuma, Yasufumi Uemura, Hideji Murabayashi, Hiroo Usami
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Patent number: 4868033Abstract: Laminates comprising a film of heat-shrinkable synthetic resin and a metallic foil or metallized plastic film laminated to the resin film through a bonding layer which comprises a discontinuous layer of a synthetic resin which flows at a temperature for heat shrinkage and an adhesive layer which maintains its adhesive strength at that temperature. Upon heat shrinkage, the metallic foil or metallized plastic film will wrinkle at the portions in contact with the synthetic resin which is not highly adhesive at the temperature for heat shrinkage. The heat-shrunk laminate can be formed into a casing or container such as an electromagnetic interference shield, a packaging material, and decorative material.Type: GrantFiled: July 1, 1988Date of Patent: September 19, 1989Assignee: Toyo Aluminum Kabushiki KaishaInventors: Toshihiko Nakano, Fumiaki Nagase, Eiichi Takeuchi, Mamoru Kamada, Hideyo Shigematsu
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Patent number: 4484951Abstract: An aluminum flake pigment composition for paint, containing 100 parts by weight of aluminum flake particles, 1 to 7 parts by weight of dimer acid, 0.5 to 14 parts by weight of aliphatic amine and other additives known in this art. The incorporation of the dimer acid enhances the color purity, metallic luster and anticorrosion property of a metallic paint containing the same composition and the incorporation of the aliphatic amine prevents the agglomeration of the aluminum flake pigment particles in the same composition.Type: GrantFiled: September 6, 1983Date of Patent: November 27, 1984Assignee: Toyo Aluminum Kabushiki KaishaInventors: Eikichi Uchimura, Yoshiki Hashizume