Patents Assigned to Toyo Jidoki Co., Ltd.
  • Patent number: 11912451
    Abstract: A bag supply method includes the steps of: causing an arrangement device to arrange a bag at a pickup position; delivering the bag from the pickup position to a support device via a bag pickup device; moving the bag along with the support device in a traveling direction along a movement path including a detection position; determining arrival of the bag at the detection position; stopping the bag along with the support device on the movement path according to a timing when the bag arrives at the detection position; and delivering the bag stopped in the movement path, from the support device to a bag receiving device via a bag holding conveyance device.
    Type: Grant
    Filed: March 10, 2021
    Date of Patent: February 27, 2024
    Assignee: TOYO JIDOKI CO., LTD.
    Inventors: Kakue Nakamoto, Kazuo Fukunaga, Manabu Morino
  • Patent number: 11492161
    Abstract: A bag supply system includes: a bag bundle delivery device moves bag bundles from a delivery relay position to a delivery zone; a bag bundle conveyance device which receives the bag bundles from the bag bundle delivery device in the delivery zone and conveys the bag bundles from the delivery zone to a supply zone in a state where the bag bundles are supported by a support part; a bag bundle takeoff device which holds the bag bundles supported by the support part in the supply zone and moves the bag bundles from the bag bundle conveyance device to a supply relay position; and a bag supply device which sequentially supplies bags included in each of the bag bundles arranged in the supply relay position, to a packaging machine. The support part moves along an endless track between the delivery zone and the supply zone.
    Type: Grant
    Filed: October 16, 2020
    Date of Patent: November 8, 2022
    Assignee: TOYO JIDOKI CO., LTD.
    Inventors: Manabu Morino, Kazuo Fukunaga, Shota Kajihara, Takayuki Utsunomiya
  • Patent number: 11117698
    Abstract: A bagging and packaging machine includes a transport mechanism and a plurality of processing units. The transport mechanism transports a pouch in a standing posture, along a predetermined track. The processing units process the pouch transported by the transport mechanism. The processing units include a filling unit that fills the pouch with an object to be packaged. The transport mechanism has a holding unit that holds the pouch, and a swinging mechanism that swings the pouch, which has been filled with the object to be packaged in the filling unit, in a vertical plane parallel to a transport direction.
    Type: Grant
    Filed: April 18, 2019
    Date of Patent: September 14, 2021
    Assignee: TOYO JIDOKI CO., LTD.
    Inventor: Yuuki Matsumura
  • Patent number: 11091284
    Abstract: A transfer device of a bag processor includes a rail member which defines a transfer route and a plurality of movable gripper pairs. At various processing stations on the transfer route, time for executing a particular process may differ. The number of bags processed at each processing station and transfer states of the bags is controlled to ensure that a number of processed bags is equal. Bags on which first process has been executed are stocked on an upstream side of the second processing station.
    Type: Grant
    Filed: January 28, 2019
    Date of Patent: August 17, 2021
    Assignee: TOYO JIDOKI CO., LTD.
    Inventor: Kakue Nakamoto
  • Patent number: 11046470
    Abstract: A packaging system includes a packaging machine and a relay device. The relay device has a relay rotary table, a plurality of second holding portions, and an adjustment unit. The adjustment unit adjusts a relative angle between each of the second holding portions and the relay rotary table. The above relative angle is adjusted such that an angle of the second holding portion arranged on a supply station matches an angle of the first holding portion arranged on the supply station. Further, the above relative angle is adjusted such that an angle of the second holding portion arranged on a discharge station matches an angle of the first holding portion arranged on the discharge station.
    Type: Grant
    Filed: July 24, 2019
    Date of Patent: June 29, 2021
    Assignee: Toyo Jidoki Co., Ltd.
    Inventor: Tohru Yoshikane
  • Patent number: 11008191
    Abstract: A transfer mechanism includes a main rotating member, a first driving unit, a support mechanism, a holding unit, a second driving unit and control unit and transfers a sheet member from a pickup position to a delivery position. The support mechanism is connected to the main rotating member and the holding unit. The control unit controls the second driving unit in such a manner that, when the sheet member is placed in at least one of the pickup position and the delivery position, a position of the holding unit is not substantially changed in a state where the main rotating member rotates around the rotational axis in the first rotation direction.
    Type: Grant
    Filed: February 27, 2019
    Date of Patent: May 18, 2021
    Assignee: TOYO JIDOKI CO., LTD.
    Inventor: Tohru Yoshikane
  • Patent number: 10836524
    Abstract: A bag supply system includes a bag accommodating unit having a holding member to externally support a bag bundle; and a bag supply device to which bags are supplied from the bag accommodating unit. The bag supply device includes a taking-out unit that takes the bag bundle out of the bag accommodating unit and carries the bag bundle to a depositing unit. The holding member supports the bag bundle in the state of exposing a part of one of a front surface and a back surface of each of a bag arranged on a frontmost side and a bag arranged on a backmost side of two or more bags included in the bag bundle. The taking-out unit takes the bag bundle out of the bag accommodating unit while holding the exposed part of the bag bundle supported by the holding member.
    Type: Grant
    Filed: November 15, 2018
    Date of Patent: November 17, 2020
    Assignee: TOYO JIDOKI CO., LTD.
    Inventors: Manabu Morino, Kazuo Fukunaga, Shota Kajihara
  • Patent number: 10800563
    Abstract: A gripper device used in a bag filling and packaging machine and moved, while holding a bag, along a predetermined path to change the orientation of the bag, the gripper device including: a movable frame that is moved along the predetermined path in a horizontal plane, a pivot frame that is pivotably supported by the movable frame and has a horizontal pivot axis, a pair of gripper arms that are pivotably supported by the pivot frame and pivoted, in conjunction with each other, symmetrically in a plane parallel to the pivot axis of the pivot frame, a bag orientation changing mechanism that is installed on the movable frame and pivots the pivot frame at an angle of 90°, and a gripper arm pivot mechanism that is installed on the movable frame and pivots the pair of gripper arms.
    Type: Grant
    Filed: October 25, 2017
    Date of Patent: October 13, 2020
    Assignee: Toyo Jidoki Co., Ltd.
    Inventor: Tohru Yoshikane
  • Patent number: 10781059
    Abstract: A bag in which a content is put and of which a mouth portion is not sealed, is disposed in a substantially horizontal attitude in a takeoff area. A height direction position of an expected hold part of the bag and a height direction position of a hold member are caused to correspond to each other. The hold member is caused to hold the expected hold part of the bag disposed in the takeoff area in a state where the height direction position of the expected hold part of the bag and the height direction position of the hold member correspond to each other. The hold member is moved to transfer the bag from the takeoff area to a delivery area after the hold member holds the expected hold part of the bag disposed in the takeoff area.
    Type: Grant
    Filed: May 17, 2019
    Date of Patent: September 22, 2020
    Assignee: TOYO JIDOKI CO., LTD.
    Inventors: Manabu Morino, Akihiro Yamagata, Kazuo Fukunaga, Yasuyuki Honda
  • Patent number: 10773844
    Abstract: A bag stocker that holds a plurality of bags to be supplied to a bag supply device, includes: a body portion provided to be movable; a plurality of bag accommodating units supported by the body portion; and a holding member which is provided in each of the plurality of bag accommodating units and supports a bag bundle including two or more bags, wherein each of the plurality of bag accommodating units is supported by the body portion to be movable in the body portion between an accommodating position and a withdrawing position where each of the plurality of bag accommodating units protrudes in comparison with each of the plurality of bag accommodating units arranged at the accommodating position.
    Type: Grant
    Filed: November 15, 2018
    Date of Patent: September 15, 2020
    Assignee: TOYO JIDOKI CO., LTD.
    Inventors: Manabu Morino, Kazuo Fukunaga, Shota Kajihara
  • Patent number: 10745226
    Abstract: A conveyance mechanism is provided. A bag body processing unit is installed with a roller unit. While the process transfer unit transfers a bag body processing unit from a first guide station to a second guide station, the roller unit moves from a first guide surface to a second guide surface and is placed on the second guide surface in the second guide station. In the second guide station, the roller unit is placed on the second guide surface, and a second guide part is moved from a first variation position to a second variation position while the roller unit is placed on the second guide surface, so that the roller unit is moved from a first height position to a second height position.
    Type: Grant
    Filed: August 23, 2018
    Date of Patent: August 18, 2020
    Assignee: TOYO JIDOKI CO., LTD.
    Inventor: Atsuo Nakagawa
  • Patent number: 10676226
    Abstract: An ultrasonic sealing method and device for a bag, in which pressurized gas spray outlets (47, 52) are provided at distal ends of a horn (31) and an anvil (32) so as to be used as gas blowing nozzles, the distal ends of the horn and the anvil are placed against a cutout (19) formed in a gas compartment (16) of the bag, a gas is blown into the gas compartment to inflate it, and then the horn and the anvil clamp films surrounding the cutout while the gas blowing is in progress, so that ultrasonic sealing is carried out by the horn to the films to trap the gas inside the gas compartment. A contact member (71) is provided directly under the horn. The contact member is pressed against inflated film (18) of the gas compartment, and in this state ultrasonic vibration energy is supplied to the horn.
    Type: Grant
    Filed: December 1, 2016
    Date of Patent: June 9, 2020
    Assignee: Toyo Jidoki Co., Ltd.
    Inventors: Yasuyuki Honda, Tohru Yoshikane
  • Patent number: 10676224
    Abstract: A packaging machine includes: a linear type conveyance unit conveying a bag linearly in a first direction; a rotary type conveyance unit conveying the bag rotationally in a second direction; a delivery unit delivering the bag between the linear type and the rotary type conveyance units; a first processing system performing processing on the bag conveyed by the linear type conveyance unit; and a second processing system performing processing on the bag conveyed by the rotary type conveyance unit, wherein: the linear type conveyance unit includes: a first supporting unit moving from a first conveyance position to a second conveyance position while supporting the bag in a suspended state; and a second supporting unit which receives the bag from the first supporting unit at the second conveyance position and supports the bag in a suspended state, and the second processing system includes an opening processing unit.
    Type: Grant
    Filed: November 16, 2016
    Date of Patent: June 9, 2020
    Assignee: TOYO JIDOKI CO., LTD.
    Inventor: Kakue Nakamoto
  • Patent number: 10654602
    Abstract: An insertion apparatus for placing a packaging object in a packaging bag, includes: a bag support unit that holds the packaging bag in a state where a bag mouth of the packaging bag is opened; a transfer mechanism that places the packaging object at a supply position; a first intermediate holding unit provided to be able to ascend and descend; an elevation mechanism that elevates or lowers the first intermediate holding unit so as to place the first intermediate holding unit at a first elevation position and a second elevation position; a first placement mechanism that moves the packaging object placed at the supply position in a horizontal direction so as to place the packaging object on the first intermediate holding unit placed at the first elevation position; a horizontal movement mechanism that moves the first intermediate holding unit placed at the second elevation position in the horizontal direction so as to insert at least a part of the first intermediate holding unit in the packaging bag via the bag
    Type: Grant
    Filed: February 9, 2018
    Date of Patent: May 19, 2020
    Assignee: TOYO JIDOKI CO., LTD.
    Inventor: Kakue Nakamoto
  • Patent number: 10625891
    Abstract: A bag supply device used in a rotary bag-filling packaging machine and including: an empty-bag holding member for holding a bag, a reciprocating mechanism for moving the empty-bag holding member back and forth between a bag receiving position and a bag delivery position, a first turning mechanism for turning the empty-bag holding member around a first axis parallel to a bag width direction thereof upon operation of the reciprocating mechanism and orienting the holding face of the empty-bag holding member vertically in the delivery position, and a second turning mechanism for turning the empty-bag holding member around a second axis parallel to a bag length direction thereof and causing the bag held by the empty-bag holding member in the delivery position to be directly across from the pair of grippers stopped in the empty bag supply position.
    Type: Grant
    Filed: October 2, 2017
    Date of Patent: April 21, 2020
    Assignee: Toyo Jidoki Co., Ltd.
    Inventors: Shinichi Fukeda, Tetsuaki Yomoda
  • Patent number: 10543943
    Abstract: A horn and an anvil are moved toward and away from each other by axially reciprocating a driving rod and thereby reciprocatingly rotating a forked lever in a predetermined angle range. The horn and the anvil are moved toward and pressed against each other with a predetermined force with a bag mouth b held therebetween. A sensor detects the position of a second mounting block secured to the rear end of a sliding shaft of the anvil, thereby detecting the distance between respective pressing surfaces of the horn and the anvil, i.e. the thickness m of a portion of the bag mouth held between the pressing surfaces. When the thickness m is not less than a predetermined threshold value M, a vibrator is activated to perform sealing. When the thickness m is less than the threshold value M, no sealing is performed.
    Type: Grant
    Filed: August 7, 2017
    Date of Patent: January 28, 2020
    Assignee: Toyo Jidoki Co., Ltd
    Inventors: Kazunori Yamamoto, Yasuyuki Honda, Noriyuki Yamane
  • Patent number: 10532841
    Abstract: A method and an apparatus of supplying a bag are provided in which position information on a bag width in a direction parallel to a conveyance path at a part in a neighborhood of a bag opening of a conveyed bag and position information on a center of the bag width are obtained, an intermittent conveyance distance of a conveyance unit is adjusted based on the position information on the center of the bag width so that the center of the bag width of the bag stopping at a takeoff position is placed on a reference plane, and an interval of the pair of holding members positioned at the takeoff position is adjusted based on the position information on the bag width.
    Type: Grant
    Filed: May 23, 2018
    Date of Patent: January 14, 2020
    Assignee: TOYO JIDOKI CO., LTD.
    Inventors: Akihiro Yamagata, Shinobu Nishiguchi, Yasuyuki Honda, Kazuo Fukunaga, Manabu Morino
  • Patent number: 10501222
    Abstract: A transport apparatus including a rotary transport mechanism (5), which rotationally transports multiple equidistantly installed article holding members (gripper pairs (4)) in one direction along an annular trackway having a pair of parallel portions, and a reciprocating drive mechanism (6), which causes the entire rotary transport mechanism (5) to reciprocate a predetermined distance along the parallel portions. The article holding members are moved at a velocity of travel that is a combination of velocity of the reciprocating motion and velocity of the rotary transport. The velocity of the rotary transport and the velocity of the reciprocating motion are controlled by a control unit (9). The article holding members travel along the parallel portions on both sides (Lanes A and B) in an intermittent manner, each time covering a distance that is an integral multiple of the installation spacing p of the article holding members.
    Type: Grant
    Filed: July 13, 2017
    Date of Patent: December 10, 2019
    Assignee: Toyo Jidoki Co., Ltd.
    Inventor: Kakue Nakamoto
  • Patent number: 10494198
    Abstract: A pickup method and a pickup device which enable to properly lift an individual target bag body among a plurality of conveyed bag bodies are provided. A pickup device includes: a transfer device that holds a target bag body among a plurality of bag bodies by a conveying device while the plurality of bag bodies are conveyed, and lifts a whole of the target bag body after lifting a part of the target bag body; and a pickup control unit that obtains position suggestion data indicating a position of the target bag body, and controls the transfer device on a basis of the position suggestion data, wherein the pickup control unit moves the transfer device according to the position suggestion data, and makes the transfer device liftably hold the target bag body.
    Type: Grant
    Filed: July 24, 2018
    Date of Patent: December 3, 2019
    Assignee: TOYO JIDOKI CO., LTD.
    Inventor: Manabu Morino
  • Patent number: 10421568
    Abstract: A horn and an anvil are moved toward and away from each other by axially reciprocating a driving rod and thereby reciprocatingly rotating a forked lever in a predetermined angle range. The horn and the anvil are moved toward and pressed against each other with a predetermined force with a bag mouth b held therebetween. A sensor detects the position of a second mounting block secured to the rear end of a sliding shaft of the anvil, thereby detecting the distance between respective pressing surfaces of the horn and the anvil, i.e. the thickness m of a portion of the bag mouth held between the pressing surfaces. When the thickness m is not less than a predetermined threshold value M, a vibrator is activated to perform sealing. When the thickness m is less than the threshold value M, no sealing is performed.
    Type: Grant
    Filed: October 10, 2017
    Date of Patent: September 24, 2019
    Assignee: Toyo Jidoki Co., Ltd
    Inventors: Kazunori Yamamoto, Yasuyuki Honda, Noriyuki Yamane