Patents Assigned to Toyo Machinery & Metal Co., Ltd.
  • Patent number: 10780607
    Abstract: In order to be capable of reliably supplying a prescribed amount of fiber materials into a heating cylinder for each cycle and continuously manufacturing a homogeneous composite material, a plasticizing unit is provided with a fiber supply device 3 that supplies prescribed amount of fiber materials A2 having a prescribed length into the heating cylinder 1. The fiber supply device 3 is provided with: a cutting section 12 that cuts off a long fiber material A1 pulled out from a reel 11 into a prescribed length; a pressure-feeding section 13 that presses the fiber materials A2 having the prescribed length cut off by the cutting section 12 into the heating cylinder 1; and a fiber transfer device 45 that forcibly transfers the fiber materials A2 accumulated in the cutting section 12 to the pressure-feeding section 13. The pressure-feeding section 13 is constituted by a press cylinder 41 and a press piston 42, and the fiber transfer device 45 is constituted by a vacuum device.
    Type: Grant
    Filed: April 7, 2016
    Date of Patent: September 22, 2020
    Assignee: Toyo Machinery & Metal Co., Ltd.
    Inventor: Masanori Okazaki
  • Publication number: 20200147679
    Abstract: Provided is a die casting machine and die casting machine control method that are able to change the operation of a plunger at an appropriate timing. A die casting machine operates a plunger such that the plunger moves forward, detects that molten metal extruded from a sleeve by the forward movement of the plunger has arrived at a cavity, determines a deceleration starting position and a intensification starting position for changing the operation of the plunger, using, as a reference (reference position Ls), the position of the plunger 15 at the time when it is detected that molten metal has arrived at the cavity, and, when the plunger moves to the deceleration starting position and intensification starting position, changes the operation of the plunger to operations corresponding to the respective positions.
    Type: Application
    Filed: March 7, 2019
    Publication date: May 14, 2020
    Applicant: TOYO MACHINERY & METAL CO., LTD.
    Inventors: Fumitaka ISHIBASHI, Masaya KITA, Akihiro YAMANAKA
  • Publication number: 20190358879
    Abstract: A display operation device suppresses increase of the hardware operation switches, allocates more functions to the hardware operation switches and eliminates unintentional operation, and a molding machine includes the same. The display operation device includes a display unit, a touch panel overlapping the display unit, a control unit for displaying a screw pulling out operation button on the display unit and functioning as a software operation switch by combining said touch panel, and a common operation switch being a hardware operation switch. The control unit dynamically allocates the screw pulling out function to the common operation switch when an operator taps the software operation switch by combining the screw pulling out operation button displayed on the display unit and the touch panel.
    Type: Application
    Filed: April 14, 2017
    Publication date: November 28, 2019
    Applicant: TOYO MACHINERY & METAL CO., LTD.
    Inventors: Koji TARUYA, Yu HAYASHI
  • Publication number: 20190291318
    Abstract: A display operation device suppressing the erroneous operations of operation switches, and a molding machine with the same, includes a case having a longitudinal front part, a display unit longitudinally arranged on the front part of the case, multi-function operation switches laterally arranged in a line at a lower edge part of the front part of the case, and mode operation switches longitudinally arranged in a line at a side edge part of the front part of the case.
    Type: Application
    Filed: April 14, 2017
    Publication date: September 26, 2019
    Applicant: TOYO MACHINERY & METAL CO., LTD.
    Inventors: Koji TARUYA, Yu HAYASHI
  • Publication number: 20190176227
    Abstract: A display operation device with which it is possible to effectively increase the accuracy of an operation input to an operation switch when a function allocated to the operation switch cannot be recognized; and a molding machine that is with the device. This display operation device for an injection molding machine has a display unit and a simple display unit having a simpler configuration than the display unit. The display operation device displays a selected function group on the simple display unit even when a function label that indicates the functions allocated to a plurality of operation switches is not being displayed due to the fact that the display function of the display unit has been stopped.
    Type: Application
    Filed: February 20, 2017
    Publication date: June 13, 2019
    Applicant: TOYO MACHINERY & METAL CO., LTD.
    Inventors: Koji TARUYA, Yu HAYASHI
  • Publication number: 20190118441
    Abstract: An injection molding machine and screw therefor with which, when mixing reinforcing fibers in a molten resin and injection molding same, the reinforcing fibers can be uniformly dispersed in the molten resin. For a screw provided in an injection molding machine, a mixing section is provided on the downstream side of a compression section. Three helical flights (x, y, z) are provided in the mixing section and three grooves, which are helically disposed in the opposite or the same direction as the orientation of the flights, are formed. As a result of the grooves, it is possible to keep the fiber lengths of the reinforcing fibers long and even if the reinforcing fibers become tangled in the compression section, the fibers are defibrated in the mixing section, the shearing of long fibers in the molten resin is mitigated, the reinforcing fibers are dispersed uniformly and a good product is obtained.
    Type: Application
    Filed: November 29, 2016
    Publication date: April 25, 2019
    Applicant: TOYO MACHINERY & METAL CO., LTD.
    Inventors: Akira INOUE, So SHIMOKUSUZONO
  • Patent number: 10071418
    Abstract: The damage to devices are avoided, by performing operation control of a hydraulic operating means and an electric servomotor, that are adapted as drive sources in an injection step, separately and not performing coordinate control. A die casting machine 1 includes a tubular injection sleeve 12, an injection plunger 13, an electric servomotor 17 and a hydraulic operating means 21 which are used as a drive source of an injection step, and a control means 30 which controls the electric servomotor 17 and the hydraulic operating means separately, when injecting and filling the cavity of the mold, which has been closed, with the molten metal by the advancing of the injection plunger 13, during a low-speed injection step and a high-speed injection step which is performed at a higher speed than the low-speed injection step, in the injection step.
    Type: Grant
    Filed: December 6, 2016
    Date of Patent: September 11, 2018
    Assignee: TOYO MACHINERY & METAL CO., LTD.
    Inventors: Shingo Ikeda, Akihiro Yamanaka, Yuji Harada
  • Patent number: 9889500
    Abstract: A die casting machine and a control method for avoiding damage to devices by performing operation control of a hydraulic operating means and an electric servomotor, that are adapted as drive sources in an injection step, separately and not performing coordinate control. The die casting machine includes a tubular injection sleeve, an injection plunger, an electric servomotor and a hydraulic operating means that are used as a drive source of an injection step, and a control means which controls the electric servomotor and the hydraulic operating means separately, when injecting and filling the cavity of the mold, which has been closed, with the molten metal by the advancing of the injection plunger, during a low-speed injection step and a high-speed injection step which is performed at a higher speed than the low-speed injection step, in the injection step.
    Type: Grant
    Filed: August 19, 2014
    Date of Patent: February 13, 2018
    Assignee: TOYO MACHINERY & METAL CO., LTD.
    Inventors: Shingo Ikeda, Akihiro Yamanaka, Yuji Harada
  • Publication number: 20170355115
    Abstract: A vertical injection molding machine has a rotary table rotatably in an axial direction as a vertical direction, lower molds on an upper surface of the rotary table, and an upper mold for opening and closing the lower molds, and opening and closing mold in a vertical direction. The vertical injection molding machine has a robot mounted on the lower molds on the plane surface part of the fiber resin base material and a heater for heating the fiber resin base material mounted on the lower molds, and when the plane surface part of the fiber resin base material facing the lower molds is defined as a lower surface, and an opposite surface being defined as an upper surface, an upper and a lower directions of the fiber resin base material is matched to a mold opening and closing direction of the upper mold and the lower molds.
    Type: Application
    Filed: April 24, 2017
    Publication date: December 14, 2017
    Applicant: TOYO MACHINERY & METAL CO., LTD.
    Inventors: Masanori OKAZAKI, Akira INOUE
  • Patent number: 9682423
    Abstract: An electric die casting machine is provided with a screw shaft which is held rotatably, a nut body which is threadably mounted on the screw shaft so as to be able to move forward and backward, an injection plunger which moves forward and backward in conjunction with the forward and backward movement of the nut body, an injection electric servo motor and an intensification electric servo motor which drive and rotate the screw shaft, and a one-way clutch which is disposed between the screw shaft and the intensification electric servo motor.
    Type: Grant
    Filed: October 8, 2013
    Date of Patent: June 20, 2017
    Assignee: Toyo Machinery & Metal Co., Ltd.
    Inventor: Yoshihisa Nakatsuka
  • Publication number: 20170080488
    Abstract: The damage to devices are avoided, by performing operation control of a hydraulic operating means and an electric servomotor, that are adapted as drive sources in an injection step, separately and not performing coordinate control. A die casting machine 1 includes a tubular injection sleeve 12, an injection plunger 13, an electric servomotor 17 and a hydraulic operating means 21 which are used as a drive source of an injection step, and a control means 30 which controls the electric servomotor 17 and the hydraulic operating means separately, when injecting and filling the cavity of the mold, which has been closed, with the molten metal by the advancing of the injection plunger 13, during a low-speed injection step and a high-speed injection step which is performed at a higher speed than the low-speed injection step, in the injection step.
    Type: Application
    Filed: December 6, 2016
    Publication date: March 23, 2017
    Applicant: TOYO MACHINERY & METAL CO., LTD.
    Inventors: Shingo IKEDA, Akihiro YAMANAKA, Yuji HARADA
  • Publication number: 20170080489
    Abstract: The damage to devices are avoided, by performing operation control of a hydraulic operating means and an electric servomotor, that are adapted as drive sources in an injection step, separately and not performing coordinate control. A die casting machine 1 includes a tubular injection sleeve 12, an injection plunger 13, an electric servomotor 17 and a hydraulic operating means 21 which are used as a drive source of an injection step, and a control means 30 which controls the electric servomotor 17 and the hydraulic operating means separately, when injecting and filling the cavity of the mold, which has been closed, with the molten metal by the advancing of the injection plunger 13, during a low-speed injection step and a high-speed injection step which is performed at a higher speed than the low-speed injection step, in the injection step.
    Type: Application
    Filed: December 6, 2016
    Publication date: March 23, 2017
    Applicant: TOYO MACHINERY & METAL CO., LTD.
    Inventors: Shingo IKEDA, Akihiro YAMANAKA, Yuji HARADA
  • Publication number: 20170050359
    Abstract: An injection molding apparatus includes: an injection cylinder having a tip opening communicating with a cavity of a molding die; a resin supply portion configured to supply thermoplastic resin to a space in the injection cylinder; a reinforced fiber supply portion configured to supply fiber reinforced aggregates to the space in the injection cylinder; and a screw rotatably disposed in the injection cylinder, the screw being configured to compress and knead the thermoplastic resin in the injection cylinder and defibrate the fiber reinforced aggregates so as to disperse the fiber reinforced aggregates in the thermoplastic resin. The resin supply portion and the reinforced fiber supply portion are provided as different bodies. The reinforced fiber supply portion is placed on a tip opening side relative to the resin supply portion. The screw has a uniform groove depth.
    Type: Application
    Filed: August 10, 2016
    Publication date: February 23, 2017
    Applicants: AISIN SEIKI KABUSHIKI KAISHA, THE DOSHISHA, TOYO MACHINERY & METAL CO., LTD.
    Inventors: Ryohei HIGUCHI, Akira Inoue, Sou Shimokusuzono, Tatsuya Tanaka, Akimitsu Iwasaki
  • Patent number: 9395312
    Abstract: A first chromium mass concentration and a first reference mass concentration are extracted from a first test substance made by adding a predetermined amount of calcium to a predetermined amount of pellets; a reference value is calculated on the basis thereof. A second chromium mass concentration and a second reference mass concentration are extracted from a second test substance made by adding, to a predetermined amount of the substance contained in the molded part, an amount of calcium identical to the amount added to the pellets; a comparative value is calculated on the basis thereof. A screw can be determined to have wear whenever the comparative value is not less than a numerical value 60 times that of the reference value, whereas the screw can be determined not to have wear whenever the comparative value is less than a numerical value 60 times that of the reference value.
    Type: Grant
    Filed: October 16, 2013
    Date of Patent: July 19, 2016
    Assignee: TOYO MACHINERY & METAL CO., LTD.
    Inventors: Kazuyuki Shibata, Akira Inoue, Yasutake Sawada, Kensuke Moritani
  • Patent number: 9138923
    Abstract: The vertical injection molding machine is provided with an electric servomotor which moves an injection drive unit up and down accompanying the rotation of a driven pulley via a ball screw mechanism, a timing belt by which the drive force of the electric servomotor is transmitted, and a driven pulley on which the timing belt is rotated, wherein an arc groove is formed on the driven pulley, and an election pin is provided which is inserted to the arc groove of the driven pulley when the timing belt is disconnected. When the election pin is inserted to the arc groove, the tip of the election pin applies pressure on an inclined portion by means of elastic force of a spring, slowing the rotational speed of the driven pulley and stopping the injection drive unit by an inner wall surface of the slowed driven pulley colliding with the ejection pin.
    Type: Grant
    Filed: August 13, 2013
    Date of Patent: September 22, 2015
    Assignee: TOYO MACHINERY & METAL CO., LTD.
    Inventors: Hiromichi Kuroda, Akihiro Kuroda
  • Publication number: 20140353340
    Abstract: The damage to devices are avoided, by performing operation control of a hydraulic operating means and an electric servomotor, that are adapted as drive sources in an injection step, separately and not performing coordinate control. A die casting machine 1 includes a tubular injection sleeve 12, an injection plunger 13, an electric servomotor 17 and a hydraulic operating means 21 which are used as a drive source of an injection step, and a control means 30 which controls the electric servomotor 17 and the hydraulic operating means separately, when injecting and filling the cavity of the mold, which has been closed, with the molten metal by the advancing of the injection plunger 13, during a low-speed injection step and a high-speed injection step which is performed at a higher speed than the low-speed injection step, in the injection step.
    Type: Application
    Filed: August 19, 2014
    Publication date: December 4, 2014
    Applicant: TOYO MACHINERY & METAL CO., LTD.
    Inventors: Shingo Ikeda, Akihiro Yamanaka, Yuji Harada
  • Patent number: 8807200
    Abstract: The invention is provided with a first injection electric motor used for low-speed injection and increasing pressure, a second injection electric motor used for high-speed injection, first and second power transmission mechanisms for transmitting rotary motion of the injection electric motors to a screw shaft, first and second clutch mechanisms provided in the power transmission mechanisms, an injection plunger advanced and withdrawn integrally with respect to a nut threaded on the screw shaft, and a controller for controlling the driving of the injection electric motors and the clutch mechanisms. The controller starts the second injection electric motor from a stopped state before the point in time where the high-speed injection step is to commence; and switches the second clutch mechanism from a disengaged state to an engaged state at the point in time where the high-speed injection step is to commence, or at a requisite timing prior thereto.
    Type: Grant
    Filed: March 6, 2012
    Date of Patent: August 19, 2014
    Assignee: Toyo Machinery & Metal Co., Ltd.
    Inventor: Yoshihisa Nakatsuka
  • Publication number: 20140039808
    Abstract: A first chromium mass concentration and a first reference mass concentration are extracted from a first test substance made by adding a predetermined amount of calcium to a predetermined amount of pellets; a reference value is calculated on the basis thereof. A second chromium mass concentration and a second reference mass concentration are extracted from a second test substance made by adding, to a predetermined amount of the substance contained in the molded part, an amount of calcium identical to the amount added to the pellets; a comparative value is calculated on the basis thereof. A screw can be determined to have wear whenever the comparative value is not less than a numerical value 60 times that of the reference value, whereas the screw can be determined not to have wear whenever the comparative value is less than a numerical value 60 times that of the reference value.
    Type: Application
    Filed: October 16, 2013
    Publication date: February 6, 2014
    Applicant: TOYO MACHINERY & METAL CO., LTD.
    Inventors: Kazuyuki Shibata, Akira Inoue, Yasutake Sawada, Kensuke Moritani
  • Publication number: 20130344187
    Abstract: The invention is provided with a first injection electric motor used for low-speed injection and increasing pressure, a second injection electric motor used for high-speed injection, first and second power transmission mechanisms for transmitting rotary motion of the injection electric motors to a screw shaft, first and second clutch mechanisms provided in the power transmission mechanisms, an injection plunger advanced and withdrawn integrally with respect to a nut threaded on the screw shaft, and a controller for controlling the driving of the injection electric motors and the clutch mechanisms. The controller starts the second injection electric motor from a stopped state before the point in time where the high-speed injection step is to commence; and switches the second clutch mechanism from a disengaged state to an engaged state at the point in time where the high-speed injection step is to commence, or at a requisite timing prior thereto.
    Type: Application
    Filed: March 6, 2012
    Publication date: December 26, 2013
    Applicant: Toyo Machinery & Metal Co., Ltd
    Inventor: Yoshihisa Nakatsuka
  • Patent number: 8607653
    Abstract: The present invention provides: a die-cast quality judging method that can easily judge whether or not a prescribed quality is satisfied; a die-casting machine selecting method of judging whether or not plural prescribed qualities are satisfied; and a die-casting condition determining method of determining die-casting conditions. It is judged that inequalities to be restricted by judging standard values QfLB2 and QaUB2 are not true from the positional relation between a process point 13 that is an intersection of a machine characteristic line 11 and a die characteristic line 12 and straight lines 21, 22, 23, 24, and 25 and thus it is judged that the inequalities to restrict an upper limit of a filling time and a lower limit of an air vent exhaust velocity are not true. That is, it is judged that prescribed qualities are not satisfied with regard to misrun and gas inclusion.
    Type: Grant
    Filed: October 23, 2008
    Date of Patent: December 17, 2013
    Assignee: Toyo Machinery & Metal Co., Ltd.
    Inventor: Masayuki Murakami