Patents Assigned to Toyo Tire and Rubber Co., Ltd.
  • Patent number: 10179843
    Abstract: Provided is a method for producing a tire member that can give a vulcanized rubber high in fatigue resistance. The method includes: (i) mixing carbon black, a dispersing solvent and a rubber latex solution with each other to produce a rubber latex solution including the carbon black; (ii) solidifying the resultant rubber latex solution including the carbon black to produce a rubber solidified product including the carbon black; (iii) adding, to the resultant rubber solidified product including the carbon black, a compound represented by the following formula (I): and dispersing the compound represented by the formula (I) into the rubber solidified product including the carbon black, this product containing water, while dehydrating the rubber solidified product including the carbon black to produce a wet rubber masterbatch; and (iv) adding, to the resultant wet rubber masterbatch, silica and a silane coupling agent, and dry-mixing these substances with each other.
    Type: Grant
    Filed: September 27, 2017
    Date of Patent: January 15, 2019
    Assignee: TOYO TIRE & RUBBER CO., LTD.
    Inventor: Tsunetaka Mukai
  • Publication number: 20190001537
    Abstract: A pad main body is bonded integrally with an inner pad while covering the front side of the inner pad. A back-side reinforced fabric located on the back side of the pad main body and the inner pad is integrally bonded on the back side of the inner pad and the pad main body by impregnation of foamed synthetic resin materials constituting the inner pad and the pad main body. This allows impregnation of the foamed synthetic resin materials in the back-side reinforced fabric located on the back side of the inner pad and the pad main body. This consequently allows providing a high hardness on the back side of the inner pad while ensuring hardness on the back side of the pad main body.
    Type: Application
    Filed: July 19, 2018
    Publication date: January 3, 2019
    Applicant: Toyo Tire & Rubber Co., Ltd.
    Inventors: Haruo Nakamura, Takashi Sakazume, Yu Sasaki
  • Patent number: 10166893
    Abstract: A seat pad is made of a flexible polyurethane foam, wherein when the seat pad is divided into five equal parts in a direction of a thickness and the five equal parts are termed from a first layer, to a fifth layer, starting from a front surface side, the equal parts are ranked in the following order of decreasing hardness: the fifth layer, the fourth layer, the third layer, and the second layer. The hardness of the fourth layer is set larger than the hardness of the first layer. A midportion of the seat pad that is a portion other than the front surface and an underside surface is set at a density of 45 to 55 kg/m3.
    Type: Grant
    Filed: August 23, 2017
    Date of Patent: January 1, 2019
    Assignee: TOYO TIRE & RUBBER CO., LTD.
    Inventor: Masahiko Takemoto
  • Patent number: 10166820
    Abstract: A pneumatic tire has a plurality of polygonal shallow grooves. The polygonal shallow grooves are formed on a surface of a land portion of a tread surface, for constructing closed loops. The plurality of polygonal shallow grooves formed on one of the land portions have internal regions which are independent of each other.
    Type: Grant
    Filed: November 3, 2016
    Date of Patent: January 1, 2019
    Assignee: TOYO TIRE & RUBBER CO., LTD.
    Inventor: Yoshinori Asayama
  • Publication number: 20180356167
    Abstract: Provided is a thermoresponsive material containing bubbles and has improved durability. A thermoresponsive material 1 whose state changes, depending on a change in temperature, comprises a matrix 2 in which bubbles 4 having an average diameter of 30 to 400 ?m are dispersed. Satisfied is D/a?0.7, where D represents the standard deviation of diameters of the bubbles 4, and a represents the average diameter of the bubbles 4. Satisfied is 0.3?V1/V2?0.9, where V1 represents the volume of the bubbles 4 at room temperature, and V2 represents the apparent volume of the matrix 2 at room temperature. The matrix 2 contains a liquid crystalline polyurethane.
    Type: Application
    Filed: October 27, 2016
    Publication date: December 13, 2018
    Applicant: TOYO TIRE & RUBBER CO., LTD.
    Inventor: Seiji Iseki
  • Patent number: 10150337
    Abstract: There is provided a pneumatic tire with a tread portion having a plurality of main grooves extending in a tire circumferential direction, and a plurality of land portions partitioned by the main grooves. The tread portion is formed in such a manner that a see-through void area on a first side relative to an equatorial plane of the tire in a tire width direction is greater than a see-through void area on a second side in the tire width direction. Ground contact surfaces of the plurality of land portions formed between the main grooves swell outward from a datum contour line of the tread portion in a tire radial direction, and the amount of swelling of a land portion, positioned on the first side on which the see-through void area is large, relative to the datum contour line is smaller than that of a land portion positioned on the second side.
    Type: Grant
    Filed: July 9, 2015
    Date of Patent: December 11, 2018
    Assignee: TOYO TIRE & RUBBER CO., LTD.
    Inventor: Masaru Tada
  • Publication number: 20180346694
    Abstract: A rubber composition according to an embodiment includes: a rubber component comprising diene rubber; and fine particles which are formed of a specific polymer and have a glass transition point of ?70° C. to 0° C. The fine particles are fine particles formed of a (meth)acrylate polymer having a constitutional unit represented by formula (1) or formed of a polymer having a constitutional unit represented by formula (4). In formula (1), R1 represents a hydrogen atom or a methyl group, and R2 represents an alkyl group having 4 to 18 carbon atoms. In formula (4), at least one of R11, R12, R13, R14, R15, and R16 represents an aliphatic hydrocarbon group having 3 to 8 carbon atoms, and the remainder represents a hydrogen atom or an aliphatic hydrocarbon group having 1 or 2 carbon atoms.
    Type: Application
    Filed: December 14, 2016
    Publication date: December 6, 2018
    Applicant: TOYO TIRE & RUBBER CO., LTD.
    Inventors: Satoshi Fukunishi, Takashi Yuri, Kohei Matsuura, Sho Taniguchi
  • Patent number: 10144252
    Abstract: Provided is a pneumatic tire where grooves and blocks defined by the grooves are formed on a tread portion, wherein the block includes: a ground contact surface; a hole portion formed in a center portion of the ground contact surface; and sipes extending radially from the hole portion which is the center of radial extension of the sipes, and the sipes are formed such that inner ends of the sipes in a radial direction terminate at a position away from the hole portion, and outer ends of the sipes in the radial direction terminate within the block.
    Type: Grant
    Filed: December 2, 2015
    Date of Patent: December 4, 2018
    Assignee: TOYO TIRE & RUBBER CO., LTD.
    Inventor: Shinichi Kaji
  • Patent number: 10144188
    Abstract: Provided is a tire vulcanizing mold which includes: a molding surface 18 for forming a tire surface; a recessed groove 22a indented from the molding surface 18; a plug mounting hole 20 disposed in a portion of the mold where the recessed groove 22a is formed and allowing the inside of the mold and the outside of the mold communicate with each other; and a vent plug 30 fitted in the plug mounting hole 20, wherein the vent plug 30 includes a housing 40 having a cylindrical shape and having a ventilation hole extending from the inside of the recessed groove 22a to the outside of the mold on an inner diameter side, and a stem 50 which is inserted into the inner diameter side of the housing 40 and opens/closes the ventilation hole, wherein a mold interior end surface 42 of the housing 40 is disposed more to a mold exterior than the molding surface 18.
    Type: Grant
    Filed: December 5, 2016
    Date of Patent: December 4, 2018
    Assignee: TOYO TIRE & RUBBER CO., LTD.
    Inventor: Takahiro Ando
  • Patent number: 10144251
    Abstract: On a tread portion, a plurality of blocks defined by a plurality of main grooves and a plurality of transverse grooves. The main grooves annularly and continuously extend in a tire circumferential direction. The transverse grooves extend in a tire width direction so as to intersect the main grooves. The plurality of blocks include a center block located at a center in the tire width direction and having, on a surface thereof, a first groove with closed both ends and a second groove joining the first groove.
    Type: Grant
    Filed: November 16, 2015
    Date of Patent: December 4, 2018
    Assignee: TOYO TIRE & RUBBER CO., LTD.
    Inventor: Tsuyoshi Fujioka
  • Publication number: 20180340586
    Abstract: The present invention has an object to provide a vibration isolation device through which it can be restrained that abnormal sound occurs when the inner pipe relatively displaces against the outer pipe. The stopper portion has the communication passage communicating the space between the inner circumference side of the stopper portion and the inner pipe with outside when the inner pipe relatively displaces against the outer pipe. Thereby, even if volume of the space changes when the inner pipe relatively displaces against the outer pipe, communication of air between the space and outside is secured through the communication passage, therefore it can be restrained that atmospheric pressure within the space changes. Thus, since it can be restrained that the stopper portion closely contacts with the enlarged portion, it can be restrained that abnormal sound occurs when the inner pipe relatively displaces against the outer pipe.
    Type: Application
    Filed: April 11, 2018
    Publication date: November 29, 2018
    Applicant: TOYO TIRE & RUBBER CO., LTD.
    Inventor: Hiroto Koba
  • Publication number: 20180339477
    Abstract: In a bead filler forming device configured to forma bead filler by annularly applying, to a forming surface of a rotating table, rubber extruded via a mouthpiece from an extruder in a band shaped manner, and by joining end portions of the band-shaped rubber. The mouthpiece includes a leading end surface, a discharge port which is formed in the leading end surface, a land portion which extends from the discharge port in a single cross section, and a flow rate regulating portion which is provided in an upstream side of the land portion and makes a flow rate of the rubber flowing to an outer peripheral side flow path of the land portion larger than a flow rate of the rubber flowing to an inner peripheral side flow path of the land portion.
    Type: Application
    Filed: May 24, 2018
    Publication date: November 29, 2018
    Applicant: TOYO TIRE & RUBBER CO., LTD.
    Inventors: Ryoshi Miyamoto, Yoshiki Hashimoto
  • Patent number: 10138360
    Abstract: A rubber composition for vibration damping rubbers, comprising, a rubber component which comprises at least one selected from the group consisting of natural rubbers and polyisoprene rubbers in an amount of 60 to 95 parts by weight, and which comprises a styrene butadiene rubber in an amount of 5 to 30 parts by weight and a complex zinc flower in an amount of 2 to 10 parts by weight for 100 parts by weight of the rubber component. The complex zinc flower has a nitrogen adsorption specific surface area of 15 to 110 m2/g, a DBP oil absorption amount of 50 to 100 mL/100 g, and a zinc flower concentration of 38 to 64% by weight.
    Type: Grant
    Filed: January 27, 2015
    Date of Patent: November 27, 2018
    Assignee: TOYO TIRE & RUBBER CO., LTD.
    Inventors: Naoto Yukimoto, Shuichi Tokunaga
  • Publication number: 20180319112
    Abstract: A method of manufacturing a pneumatic tire including forming a green case by cylindrically winding a tire component member which includes at least one layer of a carcass ply. The green tire is shaped by expanding the green case into a toroidal shape with the supply of a fluid into the green case so that the green case adheres to a tread ring arranged radially outside the green case. The green tire is subjected to vulcanization molding within a mold die. During the shaping of the green tire, the fluid is supplied in accordance with a pressure profile which changes in a stepwise manner. The pressure profile is set such that a former stage pressure which allows the green case to expand to 35% to 40% of a full expansion amount is set lower than a final stage pressure in a final stage.
    Type: Application
    Filed: July 18, 2018
    Publication date: November 8, 2018
    Applicant: Toyo Tire & Rubber Co., Ltd.
    Inventor: Kunihiko Nagai
  • Patent number: 10122050
    Abstract: The present invention provides a deformation detection sensor for a sealed secondary battery, that makes it possible to detect deformation resulting from swelling of a cell with a high degree of sensitivity, that does not restrict capacity, and that has excellent stability. The deformation detection sensor for a sealed secondary battery includes a polymer matrix layer 3 and a detection unit 4. The polymer matrix layer 3 contains a magnetic filler that is dispersed therein and that changes an external field in accordance with deformation of the polymer matrix layer 3. The detection unit 4 detects change in the external field. The polymer matrix layer 3 is sandwiched in a gap between adjacent cells 2 and mounted in a compressed state.
    Type: Grant
    Filed: June 4, 2015
    Date of Patent: November 6, 2018
    Assignee: TOYO TIRE & RUBBER CO., LTD.
    Inventors: Takeshi Fukuda, Takahiro Ohta
  • Patent number: D832778
    Type: Grant
    Filed: April 4, 2017
    Date of Patent: November 6, 2018
    Assignee: TOYO TIRE & RUBBER CO., LTD.
    Inventor: Toshikazu Yasunaga
  • Patent number: D833371
    Type: Grant
    Filed: August 29, 2017
    Date of Patent: November 13, 2018
    Assignee: TOYO TIRE & RUBBER CO., LTD.
    Inventor: Mayuko Takahashi
  • Patent number: D833375
    Type: Grant
    Filed: June 9, 2016
    Date of Patent: November 13, 2018
    Assignee: Toyo Tire & Rubber Co., Ltd.
    Inventor: Toshikazu Yasunaga
  • Patent number: D833381
    Type: Grant
    Filed: September 27, 2017
    Date of Patent: November 13, 2018
    Assignee: TOYO TIRE & RUBBER CO., LTD.
    Inventor: Tsuyoshi Fujioka
  • Patent number: D833965
    Type: Grant
    Filed: March 13, 2017
    Date of Patent: November 20, 2018
    Assignee: Toyo Tire & Rubber Co., Ltd.
    Inventor: Kazuo Shimomura