Patents Assigned to TPR Co, Ltd.
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Patent number: 11047333Abstract: A cylinder liner that is casted in a block and defines a cylinder bore for one cylinder includes: a cylindrical liner body; a projection part including a plurality of projections on an outer peripheral surface of a part of the liner body; and a bore adjacent part inclined at a predetermined angle to an axial direction of the body and extending in the inclination direction, at a predetermined part between an upper side end and a lower side end of the body, of the outer peripheral surface of the body, which faces another cylinder bore to be adjacent when casted in the block. The outer peripheral surface of the bore adjacent part is positioned more on an inner side of the body than the outer peripheral surface above and below, and is formed such that the projections are absent on at least a part of the outer peripheral surface.Type: GrantFiled: August 21, 2019Date of Patent: June 29, 2021Assignees: TPR Co., Ltd., TPR Industry Co., Ltd.Inventors: Akira Sato, Koichi Hatakeyama
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Patent number: 10907570Abstract: To provide a cast iron cylindrical member capable of improving the bonding strength when metal on the outer peripheral side and the cast iron cylindrical member are integrated. For this objective, in a cast iron cylindrical member including a plurality of projections including constricted projections on the outer peripheral surface, the anchor portion index (I) represented by {(Aav2?Bav2)×?/4×Pn×Pr/100}×0.35H/2 is set in a specific range.Type: GrantFiled: December 12, 2018Date of Patent: February 2, 2021Assignees: TPR Co., Ltd., TPR Industry Co., Ltd.Inventors: Akira Sato, Takashi Sato, Mako Abe
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Patent number: 10890255Abstract: Under a state in which the combination oil ring is mounted in an oil ring groove before inserted into a cylinder bore, when an inclined surface of an upper ear portion of an expander spacer is held in contact with an inner peripheral surface of an upper segment and an inclined surface of a lower ear portion of the expander spacer is held in contact with an inner peripheral surface of a lower segment, an upper protrusion amount (P1) from an outer peripheral-side end surface of the expander spacer to an outer peripheral surface vertex of the upper segment is larger than a lower protrusion amount (P2) from the outer peripheral-side end surface of the expander spacer to an outer peripheral surface vertex of the lower segment. When the combination oil ring is inserted into the cylinder bore, the sealing performance can be improved to reduce the oil consumption.Type: GrantFiled: July 30, 2018Date of Patent: January 12, 2021Assignee: TPR CO., LTD.Inventors: Seeroku Hoshino, Hirofumi Osada, Seiji Tamaki
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Patent number: 10876494Abstract: A cylinder liner that is casted in a block and defines a cylinder bore corresponding to one cylinder includes: a cylindrical liner body; a projection part provided so as to include a plurality of projections on an outer peripheral surface of a part of the liner body; and a bore adjacent part formed such that the outer peripheral surface at an upper side end of the liner body is positioned more on an inner side of the liner body than the outer peripheral surface below the upper side end, and the projections are absent on at least a part of the outer peripheral surface at the upper side end, in a predetermined range of the outer peripheral surface of the liner body, which faces another cylinder bore to be adjacent when casted in the block.Type: GrantFiled: August 21, 2019Date of Patent: December 29, 2020Assignees: TPR Co., Ltd., TPR Industry Co., Ltd.Inventors: Akira Sato, Koichi Hatakeyama
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Patent number: 10837399Abstract: Provided are a method of manufacturing an engine, an engine, and a connected cylinder. The method of manufacturing an engine includes at least a fitting step of fitting a connected cylinder to a hollow portion of a cylinder block main body. The connected cylinder is (1) a first connected cylinder including two or more cylinder liners and a connecting portion configured to connect the two or more cylinder liners to each other or (2) a second connected cylinder including a connected cylinder main body portion having two or more cylinder bores and a coating configured to cover an inner peripheral surface of the connected cylinder main body portion in which the cylinder bores are formed. The cylinder block main body has one end side, another end side, and the hollow portion passing through the cylinder block main body from the one end side to the another end side.Type: GrantFiled: March 27, 2017Date of Patent: November 17, 2020Assignees: TPR CO., LTD., TPR INDUSTRY CO., LTD.Inventors: Masami Horigome, Akira Sato, Takashi Oizumi, Takashi Inoue, Akira Hikone
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Patent number: 10763511Abstract: A method for producing porous graphite capable of realizing higher durability, output and capacity, and porous graphite. A carbon member having microvoids is obtained by a dealloying step for selectively eluting other non-carbon main components into a metal bath by immersing a carbon-containing material, composed of a compound including carbon or an alloy or non-equilibrium alloy, in the metal bath, wherein the metal bath has a solidifying point lower than the melting point of the carbon-containing material, and is controlled to a temperature lower than the minimum value of a liquidus temperature within a composition fluctuation range extending from the carbon-containing material to carbon by reducing the other non-carbon main components. The carbon member obtained in the dealloying step is graphitized by heating in a graphitization step. The carbon member graphitized in the graphitization step is subjected to activation treatment by an activation step.Type: GrantFiled: October 23, 2018Date of Patent: September 1, 2020Assignees: TOHOKU TECHNO ARCH CO., LTD., TPR CO., LTD.Inventors: Hidemi Kato, Seung-Geun Yu, Takeshi Wada
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Patent number: 10760687Abstract: To fulfill a sealing function for a fluid within a short period of time when a pump configured to pressure-feed the fluid is activated, provided are a seal ring, including: a first side surface (20); a second side surface (30) being a side surface on a side opposite to the first side surface (20); and a first side-surface side projecting portion (40) formed on the first side surface (20), in which a distal end portion (42) of the first side-surface side projecting portion (40) projects most toward an outward side from the first side surface (20) as compared to an entire surface of the first side surface (20) except for the distal end portion (42), and a sealing device using the same.Type: GrantFiled: March 13, 2017Date of Patent: September 1, 2020Assignee: TPR CO., LTD.Inventors: Hitoshi Yamaguchi, Teppei Oga
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Publication number: 20200256277Abstract: To reduce a friction, and to provide an excellent seizing resistance. Provided is a cast iron cylinder liner including an inner peripheral sliding surface made of cast iron, and an internal combustion engine including a cylinder bore including an inner peripheral sliding surface made of cast iron, wherein the inner peripheral sliding surface includes a region satisfying Expression (1) to Expression (3), Rvk/Rk?1.0 ??Expression (1) 0.08 ?m?Rk?0.3 ?m Expression (2) Rk?Rpk>0 Expression (3) [Rk is the core roughness depth based on JIS B0671-2:2002, Rpk is the reduced peak height based on JIS B0671-2:2002, and Rvk is the reduced valley depth based on JIS B0671-2:2002 in Expression (1) to Expression (3)].Type: ApplicationFiled: July 5, 2019Publication date: August 13, 2020Applicants: TPR CO., LTD., TPR INDUSTRY CO., LTD.Inventors: Kiyoyuki KAWAI, Shinji AMAIKE, Tetsuya NANGO, Seiji TAMAKI, Seeroku HOSHINO, Wataru SUZUKI, Takashi OIZUMI, Hiroshi YAGUCHI, Takashi SUZUKI
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Publication number: 20200248284Abstract: A porous metal having a much smaller ligament size is provided. The porous metal includes a crystal of an alloy, the alloy containing n or more kinds of elements, n being an integer of 3 or more, the alloy having a composition of each element of from {(100/n)?(75/n)) at % to {(100/n)+(75/n)} at %, and the porous metal having a ligament size of 220 nm or less. The alloy is preferably a high entropy alloy or a medium entropy alloy. In addition, the alloy preferably contains a solid solution of the respective elements.Type: ApplicationFiled: October 7, 2019Publication date: August 6, 2020Applicants: TPR CO., LTD., TOHOKU TECHNO ARCH CO., LTD.Inventors: Hidemi KATO, Soo-hyun JOO
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Publication number: 20200166135Abstract: Under a state in which the combination oil ring is mounted in an oil ring groove before inserted into a cylinder bore, when an inclined surface of an upper ear portion of an expander spacer is held in contact with an inner peripheral surface of an upper segment and an inclined surface of a lower ear portion of the expander spacer is held in contact with an inner peripheral surface of a lower segment, an upper protrusion amount (P1) from an outer peripheral-side end surface of the expander spacer to an outer peripheral surface vertex of the upper segment is larger than a lower protrusion amount (P2) from the outer peripheral-side end surface of the expander spacer to an outer peripheral surface vertex of the lower segment. When the combination oil ring is inserted into the cylinder bore, the sealing performance can be improved to reduce the oil consumption.Type: ApplicationFiled: July 30, 2018Publication date: May 28, 2020Applicant: TPR CO., LTD.Inventors: Seeroku HOSHINO, Hirofumi OSADA, Seiji TAMAKI
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Publication number: 20200165945Abstract: Provided are a valve guide made of an iron-based sintered alloy excellent in wear resistance and thermal conductivity, and a method of producing the same. Specifically, provided are a method of producing a valve guide made of an iron-based sintered alloy, the method including the steps of: molding raw material powder including diffusion-alloyed powder including core iron powder and Cu bonded to the core iron powder through diffusion to obtain a molded body; and sintering the molded body, to thereby produce a valve guide made of an iron-based sintered alloy, and a valve guide produced by the production method.Type: ApplicationFiled: October 23, 2018Publication date: May 28, 2020Applicant: TPR CO., LTD.Inventors: Yoshio BANDO, Fumiya ITO, Kenichi HARASHINA
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Publication number: 20200141259Abstract: This invention provides: a method for manufacturing a supercharger compressor housing, in which a supercharger compressor housing is manufactured through at least a local heating step for locally heating an area to be heated, which is part of an abradable seal, and a mounting/fixing step for mounting and fixing the abradable seal to a mounting/fixing surface of a compressor housing main body, the locally heated area to be heated being inserted while being deformed into groove parts provided to the mounting/fixing surface in the mounting/fixing step; and a compressor housing created using this manufacturing method.Type: ApplicationFiled: May 30, 2017Publication date: May 7, 2020Applicants: TPR CO., LTD., TPR ENPLA CO., LTD.Inventors: Takashi INOUE, Takahiro NOBE, Toshihiro SATO
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Patent number: 10636581Abstract: This electric double layer capacitor is an electric double layer capacitor capable of maintaining a discharge capacity retention rate of 80% or more in a constant current and constant voltage continuous charge test at 60° C. and 3.5 V for 1,000 hours or more, wherein a positive electrode includes graphite as a positive-electrode active material, a current collector on the positive electrode side is an aluminum material, the aluminum material is coated with an amorphous carbon film, and the amorphous carbon film has a thickness in the range from 60 nm or more to 300 nm or less.Type: GrantFiled: June 17, 2016Date of Patent: April 28, 2020Assignees: TPR CO., LTD., TOC CAPACITOR CO., LTD.Inventors: Naoya Kobayashi, Masaki Yoshio
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Patent number: 10626991Abstract: Provided are a segment, a combination oil ring, and a manufacturing method for a segment, which are capable of preventing independent rotation of the segment while dealing with reduction in tension of the combination oil ring. Specifically, provided is a segment being slidable in an axial direction of a cylinder under a state in which an inner peripheral surface of the segment is pressed by ear portions formed in an expander spacer in a circumferential direction and an outer periphery side of the segment is pressed against an inner wall of the cylinder, in which the inner peripheral surface of the segment has at least two or more dross-projecting portions in the circumferential direction, and the dross-projecting portions have a projection height of from 4 ?m to 25 ?m.Type: GrantFiled: September 29, 2017Date of Patent: April 21, 2020Assignee: TPR CO., LTD.Inventors: Atsushi Nakazawa, Hironori Fujita, Yusuke Nishi
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Patent number: 10596624Abstract: Provided is a cast-iron cylindrical member having projections (P) formed integrally with a casted surface (an outer peripheral surface), and a composite structure including the cast-iron cylindrical member and an outer periphery-side member. The cast-iron cylindrical member satisfies: (A) 0.50 mm>a height (H) of the projections (P)?0.20 mm; (B) 180?a total number (N) of the projections (P) per cm2 of the outer peripheral surface?61; (C) the projections (P) include a projection (Pn) having a constricted shape; (D) a ratio (NP) of the projections (Pn) to the projections (P)?50%; (E) a bonding strength index (S) expressed by: S=H2×N×NP is equal to or larger than 310; and (F1) a bonding strength F(Al) obtained when the outer peripheral surface of the cast-iron cylindrical member is cast-in inserted with an aluminum alloy exceeds a boundary bonding strength (Fb) expressed by: Fb=1.325×H2×N?0.75.Type: GrantFiled: November 17, 2017Date of Patent: March 24, 2020Assignees: TPR CO., LTD., TPR INDUSTRY CO., LTD.Inventors: Akira Sayama, Koichi Hatakeyama, Akira Sato, Kazuki Seino, Katsuya Okuda, Tomoki Takiguchi
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Patent number: 10571024Abstract: Provided is an oil ring. A shape of an outer peripheral surface of an upper segment arranged on an engine combustion chamber side has a symmetrical curved shape. A shape of an outer peripheral surface of a lower segment arranged on a side away from the engine combustion chamber is a symmetrical curved shape.Type: GrantFiled: July 24, 2017Date of Patent: February 25, 2020Assignee: TPR CO., LTD.Inventors: Kentaro Kawano, Seiji Tamaki
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Patent number: 10510493Abstract: This core-shell composite (10) is provided with a core (11) formed from a porous carbon body having a large number of pores from the interior through to the surface, and a shell layer (12) formed from conductive polymer nanorods (12a) that extend outward from the cavities of the pores (11a) on the surface of the core. The present invention provides the core-shell composite (10), to which electrolyte ions can be efficiently adsorbed or doped, a method for producing the core-shell composite, as well as an electrode material, a catalyst, an electrode, a secondary battery and an electric double-layer capacitor that use the core-shell composite.Type: GrantFiled: February 3, 2017Date of Patent: December 17, 2019Assignees: TPR CO., LTD., NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Naoya Kobayashi, Yusuke Yamauchi, Rahul Salunkhe, Jing Tang
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Patent number: 10451185Abstract: Provided is a seal ring causing less friction and having a low oil leakage property even under a state in which a shaft rotation frequency or a housing rotation frequency is high, and being capable of reducing a shaft rotation torque. A level difference portion that forms a second width smaller than a first width is formed on a longitudinal sectional shape of the seal ring as viewed in a circumferential direction from a seal ring outer peripheral surface side toward a seal ring inner peripheral surface side.Type: GrantFiled: October 21, 2016Date of Patent: October 22, 2019Assignee: TPR CO., LTD.Inventors: Hitoshi Yamaguchi, Teppei Oga
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Patent number: 10428407Abstract: Provided is a cylindrical member made of flake graphite cast iron that has practical processability as well as excellent mechanical strength and further is excellent in abrasion resistance and seizing resistance. Specifically, provided is a cylindrical member made of flake graphite cast iron, the flake graphite cast iron including a composition containing, in terms of mass %, 2.85% or more and 3.35% or less of C, 1.95% or more and 2.55% or less of Si, 0.45% or more and 0.8% or less of Mn, 0.03% or more and 0.25% or less of P, 0.15% or less of S, 0.15% or more and 0.55% or less of Cr, 0.15% or more and 0.65% or less of Mo, 0.15% or more and 0.65% or less of Ni, and the balance of Fe and inevitable impurities.Type: GrantFiled: September 5, 2016Date of Patent: October 1, 2019Assignees: TPR CO., LTD., TPR INDUSTRY CO., LTD.Inventors: Koichi Hatakeyama, Akira Sayama, Akira Sato
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Publication number: 20190144978Abstract: Provided is a cast iron material from which excellent friction characteristics can be obtained. Provided is the cast iron material containing C and Fe as a composition, and further containing Cr as the composition in 1.0 to 3.5% in terms of mass %. The cast iron material is used in a sliding component sliding under an environment of lubricating oil to which an additive containing Mo as a constituent element, such as MoDTC, is added. Cr contained in the cast iron material promotes a decomposition reaction of the additive containing Mo added to the lubricating oil to form a film of molybdenum disulfide, the film having low friction. Thus, the fiction can be reduced.Type: ApplicationFiled: November 16, 2018Publication date: May 16, 2019Applicants: TOYOTA MOTOR EAST JAPAN, INC., TOYOTA JIDOSHA KABUSHIKI KAISHA, TPR CO., LTD., TPR INDUSTRY CO., LTD., HappyProduct Inc.Inventors: Ryo KOIKE, Atsushi Suzuki, Kazuyoshi Manabe, Kiyoyuki Kawai, Masami Horigome, Takashi Oizumi, Tetsuo Hasegawa, Katsunori Kanauchi, Mihoko Sawada, Kazue Kurihara, Koshi Adachi