Patents Assigned to TPR INDUSTRY CO., LTD.
  • Patent number: 11499498
    Abstract: A cylinder liner of the present invention is a cylinder liner mounted on a cylinder block and formed of flaky graphite cast iron, at least a nitrided layer is provided on an inner periphery of the cylinder liner, and a cross hatching section is formed on the inner periphery, a roughness curve of the inner periphery has a plateau honing shape, a ten-point average roughness Rz of the inner periphery pursuant to JIS B0601:1982 is 4.0 ?m or less, and an average value of an area ratio of pits generated in the inner periphery is 8% or less.
    Type: Grant
    Filed: July 23, 2019
    Date of Patent: November 15, 2022
    Assignees: TPR CO., LTD., TPR INDUSTRY CO., LTD.
    Inventors: Yuki Kuromasa, Koichi Hatakeyama, Takashi Ozawa
  • Patent number: 11047333
    Abstract: A cylinder liner that is casted in a block and defines a cylinder bore for one cylinder includes: a cylindrical liner body; a projection part including a plurality of projections on an outer peripheral surface of a part of the liner body; and a bore adjacent part inclined at a predetermined angle to an axial direction of the body and extending in the inclination direction, at a predetermined part between an upper side end and a lower side end of the body, of the outer peripheral surface of the body, which faces another cylinder bore to be adjacent when casted in the block. The outer peripheral surface of the bore adjacent part is positioned more on an inner side of the body than the outer peripheral surface above and below, and is formed such that the projections are absent on at least a part of the outer peripheral surface.
    Type: Grant
    Filed: August 21, 2019
    Date of Patent: June 29, 2021
    Assignees: TPR Co., Ltd., TPR Industry Co., Ltd.
    Inventors: Akira Sato, Koichi Hatakeyama
  • Patent number: 10907570
    Abstract: To provide a cast iron cylindrical member capable of improving the bonding strength when metal on the outer peripheral side and the cast iron cylindrical member are integrated. For this objective, in a cast iron cylindrical member including a plurality of projections including constricted projections on the outer peripheral surface, the anchor portion index (I) represented by {(Aav2?Bav2)×?/4×Pn×Pr/100}×0.35H/2 is set in a specific range.
    Type: Grant
    Filed: December 12, 2018
    Date of Patent: February 2, 2021
    Assignees: TPR Co., Ltd., TPR Industry Co., Ltd.
    Inventors: Akira Sato, Takashi Sato, Mako Abe
  • Patent number: 10876494
    Abstract: A cylinder liner that is casted in a block and defines a cylinder bore corresponding to one cylinder includes: a cylindrical liner body; a projection part provided so as to include a plurality of projections on an outer peripheral surface of a part of the liner body; and a bore adjacent part formed such that the outer peripheral surface at an upper side end of the liner body is positioned more on an inner side of the liner body than the outer peripheral surface below the upper side end, and the projections are absent on at least a part of the outer peripheral surface at the upper side end, in a predetermined range of the outer peripheral surface of the liner body, which faces another cylinder bore to be adjacent when casted in the block.
    Type: Grant
    Filed: August 21, 2019
    Date of Patent: December 29, 2020
    Assignees: TPR Co., Ltd., TPR Industry Co., Ltd.
    Inventors: Akira Sato, Koichi Hatakeyama
  • Patent number: 10837399
    Abstract: Provided are a method of manufacturing an engine, an engine, and a connected cylinder. The method of manufacturing an engine includes at least a fitting step of fitting a connected cylinder to a hollow portion of a cylinder block main body. The connected cylinder is (1) a first connected cylinder including two or more cylinder liners and a connecting portion configured to connect the two or more cylinder liners to each other or (2) a second connected cylinder including a connected cylinder main body portion having two or more cylinder bores and a coating configured to cover an inner peripheral surface of the connected cylinder main body portion in which the cylinder bores are formed. The cylinder block main body has one end side, another end side, and the hollow portion passing through the cylinder block main body from the one end side to the another end side.
    Type: Grant
    Filed: March 27, 2017
    Date of Patent: November 17, 2020
    Assignees: TPR CO., LTD., TPR INDUSTRY CO., LTD.
    Inventors: Masami Horigome, Akira Sato, Takashi Oizumi, Takashi Inoue, Akira Hikone
  • Publication number: 20200256277
    Abstract: To reduce a friction, and to provide an excellent seizing resistance. Provided is a cast iron cylinder liner including an inner peripheral sliding surface made of cast iron, and an internal combustion engine including a cylinder bore including an inner peripheral sliding surface made of cast iron, wherein the inner peripheral sliding surface includes a region satisfying Expression (1) to Expression (3), Rvk/Rk?1.0 ??Expression (1) 0.08 ?m?Rk?0.3 ?m Expression (2) Rk?Rpk>0 Expression (3) [Rk is the core roughness depth based on JIS B0671-2:2002, Rpk is the reduced peak height based on JIS B0671-2:2002, and Rvk is the reduced valley depth based on JIS B0671-2:2002 in Expression (1) to Expression (3)].
    Type: Application
    Filed: July 5, 2019
    Publication date: August 13, 2020
    Applicants: TPR CO., LTD., TPR INDUSTRY CO., LTD.
    Inventors: Kiyoyuki KAWAI, Shinji AMAIKE, Tetsuya NANGO, Seiji TAMAKI, Seeroku HOSHINO, Wataru SUZUKI, Takashi OIZUMI, Hiroshi YAGUCHI, Takashi SUZUKI
  • Publication number: 20200198979
    Abstract: A novel method for producing a porous carbon material which makes it possible to easily produce a porous carbon material having a desired shape. The method includes immersing a carbon-containing material having a desired shape and composed of a compound, alloy or non-equilibrium alloy containing carbon in a metal bath, the metal bath having a solidification point that is lower than a melting point of the carbon-containing material, the metal bath being controlled to a lower temperature than a minimum value of a liquidus temperature within a compositional fluctuation range extending from the carbon-containing material to carbon by decreasing the other non-carbon main components, to thereby selectively elute the other non-carbon main components into the metal bath while maintaining an external shape of the carbon-containing material to give a porous carbon material having microvoids.
    Type: Application
    Filed: February 27, 2020
    Publication date: June 25, 2020
    Applicants: TOHOKU TECHNO ARCH CO., LTD., TPR INDUSTRY CO., LTD
    Inventors: Hidemi KATO, Masashi TSUDA, Yugo TAKANO, Yosuke SUZUKI, Tsutomu CHINO, Koji KAMATA, Shota MURONAKA
  • Patent number: 10596624
    Abstract: Provided is a cast-iron cylindrical member having projections (P) formed integrally with a casted surface (an outer peripheral surface), and a composite structure including the cast-iron cylindrical member and an outer periphery-side member. The cast-iron cylindrical member satisfies: (A) 0.50 mm>a height (H) of the projections (P)?0.20 mm; (B) 180?a total number (N) of the projections (P) per cm2 of the outer peripheral surface?61; (C) the projections (P) include a projection (Pn) having a constricted shape; (D) a ratio (NP) of the projections (Pn) to the projections (P)?50%; (E) a bonding strength index (S) expressed by: S=H2×N×NP is equal to or larger than 310; and (F1) a bonding strength F(Al) obtained when the outer peripheral surface of the cast-iron cylindrical member is cast-in inserted with an aluminum alloy exceeds a boundary bonding strength (Fb) expressed by: Fb=1.325×H2×N?0.75.
    Type: Grant
    Filed: November 17, 2017
    Date of Patent: March 24, 2020
    Assignees: TPR CO., LTD., TPR INDUSTRY CO., LTD.
    Inventors: Akira Sayama, Koichi Hatakeyama, Akira Sato, Kazuki Seino, Katsuya Okuda, Tomoki Takiguchi
  • Patent number: 10428407
    Abstract: Provided is a cylindrical member made of flake graphite cast iron that has practical processability as well as excellent mechanical strength and further is excellent in abrasion resistance and seizing resistance. Specifically, provided is a cylindrical member made of flake graphite cast iron, the flake graphite cast iron including a composition containing, in terms of mass %, 2.85% or more and 3.35% or less of C, 1.95% or more and 2.55% or less of Si, 0.45% or more and 0.8% or less of Mn, 0.03% or more and 0.25% or less of P, 0.15% or less of S, 0.15% or more and 0.55% or less of Cr, 0.15% or more and 0.65% or less of Mo, 0.15% or more and 0.65% or less of Ni, and the balance of Fe and inevitable impurities.
    Type: Grant
    Filed: September 5, 2016
    Date of Patent: October 1, 2019
    Assignees: TPR CO., LTD., TPR INDUSTRY CO., LTD.
    Inventors: Koichi Hatakeyama, Akira Sayama, Akira Sato
  • Patent number: 10403900
    Abstract: A method for producing porous graphite capable of realizing higher durability, output and capacity, and porous graphite. A carbon member having microvoids is obtained by a dealloying step for selectively eluting other non-carbon main components into a metal bath by immersing a carbon-containing material, composed of a compound including carbon or an alloy or non-equilibrium alloy, in the metal bath, wherein the metal bath has a solidifying point lower than the melting point of the carbon-containing material, and is controlled to a temperature lower than the minimum value of a liquidus temperature within a composition fluctuation range extending from the carbon-containing material to carbon by reducing the other non-carbon main components. The carbon member obtained in the dealloying step is graphitized by heating in a graphitization step. The carbon member graphitized in the graphitization step is subjected to activation treatment by an activation step.
    Type: Grant
    Filed: September 4, 2015
    Date of Patent: September 3, 2019
    Assignees: TOHOKU TECHNO ARCH CO., LTD., TPR INDUSTRY CO., LTD
    Inventors: Hidemi Kato, Seung-Geun Yu, Takeshi Wada
  • Publication number: 20190144978
    Abstract: Provided is a cast iron material from which excellent friction characteristics can be obtained. Provided is the cast iron material containing C and Fe as a composition, and further containing Cr as the composition in 1.0 to 3.5% in terms of mass %. The cast iron material is used in a sliding component sliding under an environment of lubricating oil to which an additive containing Mo as a constituent element, such as MoDTC, is added. Cr contained in the cast iron material promotes a decomposition reaction of the additive containing Mo added to the lubricating oil to form a film of molybdenum disulfide, the film having low friction. Thus, the fiction can be reduced.
    Type: Application
    Filed: November 16, 2018
    Publication date: May 16, 2019
    Applicants: TOYOTA MOTOR EAST JAPAN, INC., TOYOTA JIDOSHA KABUSHIKI KAISHA, TPR CO., LTD., TPR INDUSTRY CO., LTD., HappyProduct Inc.
    Inventors: Ryo KOIKE, Atsushi Suzuki, Kazuyoshi Manabe, Kiyoyuki Kawai, Masami Horigome, Takashi Oizumi, Tetsuo Hasegawa, Katsunori Kanauchi, Mihoko Sawada, Kazue Kurihara, Koshi Adachi
  • Publication number: 20190093238
    Abstract: A method for producing a porous member, whereby a member having smaller microgaps can be produced, and additionally, the outermost surface alone can be made porous and a porous layer can be formed on the surface while maintaining the characteristics of portions in which no porous layer is formed, is provided.
    Type: Application
    Filed: January 16, 2017
    Publication date: March 28, 2019
    Applicants: TOHOKU TECHNO ARCH CO., LTD., TPR INDUSTRY CO., LTD.
    Inventors: Takeshi WADA, Hidemi KATO
  • Publication number: 20190084834
    Abstract: A novel method for producing a porous carbon material which makes it possible to easily produce a porous carbon material having a desired shape; and a spherical porous carbon material are provided. The method includes immersing a carbon-containing material having a desired shape and composed of a compound, alloy or non-equilibrium alloy containing carbon in a metal bath, the metal bath having a solidification point that is lower than a melting point of the carbon-containing material, the metal bath being controlled to a lower temperature than a minimum value of a liquidus temperature within a compositional fluctuation range extending from the carbon-containing material to carbon by decreasing the other non-carbon main components, to thereby selectively elute the other non-carbon main components into the metal bath while maintaining an external shape of the carbon-containing material to give a porous carbon material having microvoids.
    Type: Application
    Filed: December 7, 2016
    Publication date: March 21, 2019
    Applicants: TOHOKU TECHNO ARCH CO., LTD., TPR INDUSTRY CO., LTD.
    Inventors: Hidemi KATO, Masashi TSUDA, Yugo TAKANO, Yosuke SUZUKI, Tsutomu CHINO, Koji KAMATA, Shota MURONAKA
  • Publication number: 20190062872
    Abstract: A method for producing a carbon composite material to reduce costs; and a carbon composite material includes a dealloying step of immersing a carbon-containing material composed of a compound, alloy or non-equilibrium alloy containing carbon in a metal bath, the metal bath having a solidification point lower than a melting point of the carbon-containing material, the metal bath being controlled to a lower temperature than a minimum value of a liquidus temperature within a compositional fluctuation range extending from the carbon-containing material to carbon by decreasing other non-carbon main components, to thereby selectively elute the other non-carbon main components into the metal bath to form a carbon member having microvoids; and a cooling step performed with the microvoids of the carbon member including a component of the metal bath to solidify the component. The carbon composite material combining carbon with the metal bath component that has solidified is thereby obtained.
    Type: Application
    Filed: December 7, 2016
    Publication date: February 28, 2019
    Applicants: Tohoku Techno Arch Co., Ltd., TPR Industry Co., Ltd.
    Inventors: Hidemi KATO, Masashi TSUDA, Yugo TAKANO, Yosuke SUZUKI, Tsutomu CHINO, Koji KAMATA, Shota MURONAKA
  • Publication number: 20190058197
    Abstract: A method for producing porous graphite capable of realizing higher durability, output and capacity, and porous graphite. A carbon member having microvoids is obtained by a dealloying step for selectively eluting other non-carbon main components into a metal bath by immersing a carbon-containing material, composed of a compound including carbon or an alloy or non-equilibrium alloy, in the metal bath, wherein the metal bath has a solidifying point lower than the melting point of the carbon-containing material, and is controlled to a temperature lower than the minimum value of a liquidus temperature within a composition fluctuation range extending from the carbon-containing material to carbon by reducing the other non-carbon main components. The carbon member obtained in the dealloying step is graphitized by heating in a graphitization step. The carbon member graphitized in the graphitization step is subjected to activation treatment by an activation step.
    Type: Application
    Filed: October 23, 2018
    Publication date: February 21, 2019
    Applicants: TOHOKU TECHNO ARCH CO., LTD., TPR INDUSTRY CO., LTD
    Inventors: Hidemi KATO, Seung-Geun YU, Takeshi WADA
  • Publication number: 20190047078
    Abstract: A method for producing a nano-composite metal member, by which a nano-composite metal member can be readily produced and the production cost can be reduced, and a method for joining phase-separated metal solids using the principle same as that of the former method are provided. A nano-composite metal member is obtained by bringing a solid metal body comprising a first component into contact with a solid metal material comprising a compound, an alloy or a non-equilibrium alloy that simultaneously contains a second component and a third component having a positive heat of mixing and a negative heat of mixing, respectively, relative to the first component, and then performing heat treatment at a predetermined temperature for a predetermined length of time, so as to cause interdiffusion between the first component and the third component.
    Type: Application
    Filed: January 16, 2017
    Publication date: February 14, 2019
    Applicants: TOHOKU TECHNO ARCH CO., LTD., TPR INDUSTRY CO., LTD
    Inventors: Takeshi WADA, Hidemi KATO
  • Publication number: 20170225955
    Abstract: A method for producing porous graphite capable of realizing higher durability, output and capacity, and porous graphite. A carbon member having microvoids is obtained by a dealloying step for selectively eluting other non-carbon main components into a metal bath by immersing a carbon-containing material, composed of a compound including carbon or an alloy or non-equilibrium alloy, in the metal bath, wherein the metal bath has a solidifying point lower than the melting point of the carbon-containing material, and is controlled to a temperature lower than the minimum value of a liquidus temperature within a composition fluctuation range extending from the carbon-containing material to carbon by reducing the other non-carbon main components. The carbon member obtained in the dealloying step is graphitized by heating in a graphitization step. The carbon member graphitized in the graphitization step is subjected to activation treatment by an activation step.
    Type: Application
    Filed: September 4, 2015
    Publication date: August 10, 2017
    Applicants: TOHOKU TECHNO ARCH CO., LTD., TPR INDUSTRY CO., LTD.
    Inventors: Hidemi KATO, Seung-Geun YU, Takeshi WADA
  • Patent number: 9089893
    Abstract: A cylinder liner for insert casting which is excellent in heat conductivity with a cylinder block is provided, the cylinder liner for insert casting of the present invention comprising a cylinder liner for insert casting 2 which is formed with projections 5 with heights of 0.3 to 1.2 mm and undercut parts 6 in a ratio of 20 to 80/cm2 on an outer circumferential surface 4 over which, in turn, a thermally sprayed layer 7 is covered, wherein the thermally sprayed layer 7 is comprised of a ferrous material and wherein a ratio of a surface area of a thermally sprayed layer 7 surface at a certain region on the outer circumferential surface 4 of the liner with an area of the region is 12 to 23. The thermally sprayed layer preferably has a thickness of 0.01 to 0.2 mm. The thermally sprayed layer is preferably formed using a wire shaped thermal spraying material.
    Type: Grant
    Filed: August 24, 2011
    Date of Patent: July 28, 2015
    Assignees: TPR Co., Ltd., TPR Industry Co., Ltd.
    Inventors: Masami Horigome, Giichiro Saito
  • Patent number: 8905202
    Abstract: A brake drum which can improve the drag strength, strength and rigidity in the diametrical direction, joint strength, and heat radiating ability, that is, a brake drum which is used for a drum brake, wherein the drum has a plurality of the projections at the outer circumferential surface, the plurality of the projections are formed at the outer circumferential surface as a whole when casting a brake drum, and at least part of the projections have thin-waisted shapes. A height of the projections is 0.3 to 5.0 mm, while the number of projections is 5 to 100/cm2. The brake drum is produced by centrifugal casting.
    Type: Grant
    Filed: March 6, 2012
    Date of Patent: December 9, 2014
    Assignees: TPR Co., Ltd., TPR Industry Co., Ltd.
    Inventors: Shingo Ozawa, Takahiro Nobe
  • Publication number: 20130202233
    Abstract: A support member with excellent contact with the member to which the support member is attached, that is, a metal support member which supports a shaft directly or through a bearing and which has a plurality of the projections at its outer circumferential surface, wherein the plurality of the projections are formed at the outer circumferential surface as a whole at the time of casting of the support member and wherein at least part of the projections have thin-waisted shapes or a plastic support member which supports a shaft directly or through a bearing and which has a plurality of the projections at its outer circumferential surface, wherein the plurality of the projections are formed at the outer circumferential surface as a whole at the time of molding of the support member and wherein at least part of the projections have thin-waisted shapes.
    Type: Application
    Filed: March 14, 2013
    Publication date: August 8, 2013
    Applicants: TPR INDUSTRY CO., LTD., TPR CO., LTD.
    Inventors: TPR CO., LTD., TPR INDUSTRY CO., LTD.