Abstract: A heating, ventilation, air conditioning and refrigeration system includes a diffuser comprising a plurality of diffuser elements located between a blower driving airflow through the system and a refrigeration coil used to cool the airflow prior to the distribution of the airflow to a building. Locating diffusers between the blower and the refrigeration coil reduces the extent to which the airflow carries moisture from condensate on the refrigeration coil, and can prevent circulation of air backwards through the refrigeration coil.

Abstract: HVAC components having improved efficiency are described. In one embodiment, excessive sleep current draw in a battery-powered device having a microcontroller is detected by measuring a voltage drop across a MOSFET device coupled in a forward-conducting orientation in series between the battery and the microcontroller, causing a transistor to conduct when the voltage drop exceeds a predetermined threshold to generate a first trigger signal, integrating the first trigger signal to generate a second trigger signal, and generating an interrupt to the microcontroller. In another embodiment, a battery-saving method of operating an HVAC component includes maintaining the HVAC device in the sleep mode, receiving a user input to wake the device, transmitting a data request and returning the HVAC component to the sleep mode, waking up the HVAC device to poll an adjacent network node storing a cached response, displaying the response, and returning the HVAC device to sleep.

Abstract: A system and method of retrofitting a heating, ventilation, air conditioning, and refrigeration system (HVACR) including one or more brazed, soldered, or mechanical connections between refrigerant lines is disclosed. The method includes removing a refrigerant from the HVACR system. The refrigerant that is removed is a non-flammable refrigerant. An enclosure is installed over the one or more brazed, soldered, or mechanical connections between refrigerant lines. A refrigerant is added to the HVACR system. The refrigerant being added has a global warming potential (GWP) that is relatively lower than the refrigerant removed from the HVACR system. The refrigerant being added has a relatively higher flammability than the refrigerant removed from the HVACR system.

Abstract: A heating, ventilation, air conditioning, and refrigeration (HVACR) system including a scroll compressor is disclosed. The scroll compressor includes a compression mechanism having an orbiting scroll and a non-orbiting scroll aligned in meshing engagement. The scroll compressor also includes an electric motor. A bearing housing is disposed between the compression mechanism and the electric motor. A lubricant drain is formed in the bearing housing. The lubricant drain is disposed in a location that lubricant draining from the bearing housing via the lubricant drain is directed toward the electric motor.

Abstract: Methods and systems for controlling working fluid flow in a heating, ventilation, air conditioning and refrigeration (HVACR) unit for an HVACR system are disclosed. The unit includes a compressor having a motor and a drive. The unit also includes a condenser fluidly connected to the compressor. A subcooler is located downstream of the condenser. The unit further includes an evaporator fluidly connected to the condenser. Also the unit includes a controller. The unit also includes a bypass assembly connected to the condenser. The bypass assembly includes a bypass flow control device and a bypass fluid line controlled by the bypass flow control device. When a heat recovery demand is detected by the controller, the controller is configured to open the bypass flow control device to allow a first portion of working fluid to bypass the condenser or the subcooler.

Abstract: Systems and methods are disclosed for validating the installation and operation of a fault detection and diagnostic module that monitors a component of an HVAC system. A remote diagnostic server is in operative communication with the HVAC system, and with the fault detection and diagnostic module. A user device communicates data to the remote diagnostic server that defines an association between the fault detection and diagnostic module and the HVAC system. The remote diagnostic server initiates an installation validation by sending a command to the HVAC system that causes the monitored component to initiate an event that is expected to be reported by the fault detection and diagnostic module. For example, a fan motor is turned on. If correctly installed, the fault detection and diagnostic module senses the event, and reports the event to the remote diagnostic server, which confirms the association. The remote diagnostic server sends a message to the user device indicating the result of the validation.

Abstract: A method of converting a refrigerant includes recovering a refrigerant from a refrigeration unit with an evacuation pump and containing the recovered refrigerant in a container. The method also includes testing the recovered refrigerant and converting the recovered refrigerant. The converted refrigerant is different from the recovered refrigerant. A system for converting a refrigerant includes an evacuation pump, a container, and one or more refrigerant containers. The evacuation pump and container are configured to recover a refrigerant from a refrigeration unit. The one or more containers deliver one or more refrigerant components into the container to convert the recovered refrigerant.

Abstract: Architectures or techniques are presented that can improve operation of permanent magnet (PM) motors, which can be part of a compressor or other heating, ventilation, and air conditioning (HVAC) device. Such improvements can be achieved by integration of inductive filtering into the motor assembly. A higher overall inductance can reduce current ripple and can further result in a lower total harmonic distortion, reduced power loss, and reduced heat generated. For example a first architecture can include a ferromagnetic core element in the PM motor that can cause a non-torque-producing reluctance path to the shaft. A second architecture can integrate a signal filter, which is customarily external, into a housing of the PM motor. Such can significant reduce costs and provide other advantages. A third architecture can couple an inductor (e.g., of the signal filter) to the shaft. Rotation of the shaft can thus serve to provide additional cooling for the inductor.

Abstract: A heating, ventilation, air conditioning, and refrigeration (HVACR) system includes a first compressor having a first capacity, a second compressor having a second capacity, a condenser, an expansion device, and an evaporator fluidly connected. The first compressor and the second compressor are arranged in parallel. The first compressor includes a first lubricant sump. The second compressor includes a second lubricant sump. The first lubricant sump is fluidly connected to the second lubricant sump via a lubricant transfer conduit. A flow restrictor is disposed in the lubricant transfer conduit. The flow restrictor is configured to reduce a refrigerant flow between the first compressor and the second compressor.

Abstract: Oleophobic and/or philic surface(s) are utilized for oil separation, direction, and/or collection in a refrigeration system. Surfaces of component(s) of a refrigeration system (compressor, oil separator, evaporator, etc.) are produced to be oleophobic or philic. The oleophobic and/or philic surfaces are utilized to direct a flow path of oil within the refrigeration system or to prevent oil connection in an area. Refrigerant phobic and/or lubricant phobic material(s) also may be utilized to help promote separation of refrigerant vapor from refrigerant liquid and/or from oil in refrigeration systems.

Abstract: Embodiments relate generally to subcooling control of a heating, ventilation, and air conditioning (HVAC) system. An HVAC system may include a first electronic expansion valve (EEV) fluidly coupled to an indoor coil, wherein the first EEV is adjacent to the indoor coil. The HVAC system may also include a second EEV fluidly coupled to an outdoor coil, wherein the second EEV is adjacent to the outdoor coil. A system controller may be configured to control the first and second EEVs to control a flow of refrigerant to control subcooling (SC) produced by the HVAC system. The second EEV remains open during a cooling mode, and the first EEV modulates during the cooling mode. The second EEV modulates during a heating mode, and the first EEV remains open during the heating mode.

Abstract: The present disclosure provides a CAN network topology for an HVAC communication system. The CAN network topology comprises at least three primary nodes having a predetermined termination impedance and a plurality of end nodes coupled to each primary node, wherein the predetermined termination impedance is set to the optimal setting of 180 ohms. Advantageously, the present disclosure eliminates the need for physically setting CAN node terminations. This reduces install time and removes variability of the install settings. Further, removing this variability reduces the risk for post-installation call-backs due to incorrect system setup. The present disclosure optimizes signal slew rate, which improves signal reliability.

Abstract: Systems and methods of improving building automation system (BAS) performance includes collecting performance parameters associated with building automation devices, comparing the parameters to a benchmark, and adjusting the performance benchmark to match the corresponding performance parameter if the corresponding performance parameter exceeds the performance benchmark, or utilizing the performance parameter and the identity of the building automation device associated therewith to remediate the performance defect. The collected performance parameters may be used to prioritize system tasks based on current system performance. A performance monitoring agent included in a building automation system controller or a device controller determines a performance parameter thereof to assess and benchmark BAS performance.

Abstract: A heating, ventilation, air conditioning, and refrigeration (HVACR) system is disclosed. The HVACR system includes a refrigerant circuit. The refrigerant circuit includes a compressor, a condenser, an expansion device, and an evaporator fluidly connected. A controller is electronically connected to the compressor. The controller is configured to prevent the compressor from operating at a speed that is less than a minimum speed limit. A lubricant separator has an inlet fluidly connected between the compressor and the condenser and a plurality of outlets. A first of the plurality of outlets is fluidly connected to the condenser. A second of the plurality of outlets is fluidly connected to one or more components of the compressor to provide a lubricant to the one or more components.

Abstract: An HVACR system includes first and second compressors arranged in parallel, a condenser, an expansion device, an evaporator, and a lubricant separator fluidly connected. The first compressor includes a first lubricant sump and a first suction inlet. The second compressor includes a second lubricant sump and a second suction inlet. The lubricant separator is disposed between the evaporator and the first and second compressors, and includes a fluid inlet and two fluid outlets. A first of the two fluid outlets is fluidly connected to at least one of the first and second lubricant sumps. A second of the two fluid outlets is fluidly connected to the first and second suction inlets. The second fluid outlet includes a nozzle disposed within a flow passage of the lubricant separator such that a space is maintained between an outer surface of the nozzle and an inner surface of the flow passage.

Abstract: A furnace is disclosed. The furnace may include an enclosure having a vertical support column formed by a heat exchanger compartment panel and a blower compartment panel. The furnace may include a window assembly having venting openings hidden by a viewing window. The furnace may also include a rail to support a removable heat exchanger system. The furnace may further include a wire retaining fin assembly to retain a wire. A heat exchanger header design including features to retain a sealant is also disclosed.

Abstract: A detection system and method of detection directed towards the detection of refrigerant leaking from a refrigerant circuit in a heating, ventilation, air condition, and refrigeration (HVACR) system. The system including a refrigerant circuit utilizes a mixture of working fluid and an additive. The system also includes a detection device that can detect the additive when external to the refrigerant circuit. A method of detecting leaking refrigerant includes adding a detectable fluid to a refrigerant circuit.

Abstract: A system includes first and second compressors arranged in parallel, a condenser, expansion device, evaporator, and flow control device fluidly connected. The first compressor includes a first lubricant sump and the second compressor including a second lubricant sump. A lubricant transfer conduit fluidly connects the first lubricant sump and the second lubricant sump. The flow control device is disposed between the evaporator and the first and second compressors, and includes a fluid inlet and two fluid outlets. A first of the two fluid outlets is fluidly connected to the first compressor, a second of the two fluid outlets is fluidly connected to the second compressor. The second fluid outlet includes a nozzle disposed within a flow passage of the flow control device such that a space is maintained between an outer surface of the nozzle and an inner surface of the flow passage.

Abstract: An electrical machine has passages in the coil ends of a stator. The passages have an inlet port and an exit port disposed at different locations. The passages remove heat from the electrical machine during operation. The passages formed in the coil ends can receive a cooling fluid discharged from cooling passages formed in a stator core. Tooling can be used to form the passages. In some embodiments passages are also formed in the rotor. Other embodiments include apparatuses, systems, devices, hardware, methods, and combinations for electrical machines and the cooling of electrical machine rotors and/or stators.

Abstract: An air handling unit has a blower assembly, a first interior zone, and a second interior zone and the blower assembly physically separates the first interior zone from the second interior zone. A method includes providing a cabinet configured to receive a blower assembly, inserting a blower assembly into the air duct, and closing a cabinet door of the cabinet, wherein upon closing the cabinet door, the primary air flow path from a location within the cabinet downstream of the blower assembly to a location within the cabinet upstream of the blower assembly is through a blower housing of the blower assembly. A blower assembly has a blower housing comprising at least one air inlet and at least one air outlet and a blower deck extending from the outlet, wherein the blower deck comprises at least one substantially flat component having a substantially orthogonal wall extending from the flat component.