Abstract: A master piston for a hydraulic vehicle brake is arranged in a master cylinder of the hydraulic vehicle brake and is movable in a reciprocal manner along a master piston longitudinal axis. The master piston has at least one piston element and a seal which is injection molded onto the piston element. The master piston has at least one guide portion for guiding the master piston in the master cylinder. The guide portion is elastically deformable at least in some portions in a radial direction to the master piston longitudinal axis. The guide portion is formed at least partially from a different material from the piston element. The piston element, the seal and the guide portion are produced together by a multi-component injection molding method. A method for producing the master piston is disclosed.

Abstract: A seal assembly includes a first and second machine element, a seal and a support ring. The support ring has a first side edge facing a high-pressure side which is partially convexly curved, formed obliquely or is partially formed at an acute angle relative to a movement axis of the two machine elements. The seal has a retaining portion and a primary sealing lip extending from the retaining portion on the high-pressure side and abuts in a dynamically sealing manner against a sealing surface of the second machine element. The primary sealing lip directly abuts and is supported over the majority of its longitudinal extent on the first side edge of the support ring on the low-pressure side. The retaining section of the seal is held clamped between the support ring and the first machine element and abuts the first machine element in a statically or indirectly statically sealing manner.

Abstract: A rotary seal arrangement includes a first machine part being a shaft and a second machine part encompassing the shaft. The first and second machine parts are spaced apart and rotatable relative to one another forming a sealing gap. A seal holding structure is formed on one of the two machine parts. A rotary seal has a foot section and a sealing lip connected via a connecting section. The foot section is arranged on or in the seal holding structure. The sealing lip rests sealingly on a sealing surface of the respective other machine part to seal an oil side from an outside of the rotary seal arrangement. On the oil side there is a foam ring with a base body and with a holding section which surrounds the first machine part and which is held on the foot section of the rotary seal via the holding section.

Abstract: A method of manufacturing a high-pressure composite pressure vessel for high-pressure being at or above 70 bar (1000 PSI or 7 MPa) includes providing an expandable core vessel defining a hoop section between end domes. An aligned discontinuous fiber composite material is wrapped over the expandable core vessel aligning with a plurality of load paths present in the expandable core vessel being over the hoop section and end domes. The aligned discontinuous fiber composite material has fibers in a prepreg tape that are at least 5 mm in length to 100 mm in length or less. Next, a continuous fiber-reinforced composite is wrapped over the aligned discontinuous fiber-reinforced composite along the hoop section and not wrapped along the end domes. The expandable core vessel may be pressurized and heated to consolidate the composite overwrap. Finally, the vessel is cooled under pressure resulting in the high-pressure composite pressure vessel.

Abstract: A method of manufacturing a stator sleeve starts with wrapping a cylindrical mandrel with a heated prepreg tape using automated fiber placement. The prepreg tape has a continuous fiber reinforcement within a polymer matrix. Next, cool and remove the cylindrical mandrel from the wrapped prepreg tape resulting in an unfinished cylindrically shaped stator sleeve. Each end of the unfinished stator sleeve is trimmed. Next, abut a first and a second end ring respectively against a first and a second ends of the trimmed stator sleeve using a cylindrical fixture tool. The first and second end rings are the same material as the polymer matrix of the prepreg tape. Finally, laser welding or melt bonding the first and second rings to the first and second ends of the trimmed stator sleeve.

Abstract: A rib-stiffened composite structure includes a composite face sheet having a continuous reinforcing fiber in a polymer matrix. A polymer core is in a grid pattern disposed on the composite face sheet, the grid pattern having a first series of paths crossing over a second series of paths. Material voids are formed in the spaces between the series of paths. A composite rib-cap is disposed upon an upper surface of the polymer core. The composite rib-cap includes a continuous reinforcing fiber in a polymer matrix. The fibers of the continuous reinforcing fiber of the polymer matrix of the composite rib cap are oriented in a direction along the first and second series of paths of the grid pattern of the extruded polymer core.

Abstract: Disclosed is a novel 3D-printer system for printing elastically deformable rubber parts such as rubber seals where the uncured rubber source material is partially cured before printing each rubber layer of the rubber part. Furthermore, disclosed is a novel 3D printing method for 3D-printing an elastically deformable rubber body using the 3D-printer system.

Abstract: A seal arrangement includes a first and a second machine part which are arranged spaced apart from one another with the formation of a sealing gap and can be moved relative to one another about a movement axis. A seal element with a base section is arranged on or in a seal holding structure of one of the two machine parts. A sealing head bears in a dynamically sealing manner by way of a sealing section against a sealing surface of the respective other machine part in order to seal a high-pressure side from a low-pressure side. The seal element on the high-pressure side has at least one flow element, wherein during relative movement of the two machine parts fluid on the high-pressure side in the area of the sealing section of flows onto the sealing head.

Abstract: A rotary seal assembly has a first and second machine element spaced apart forming a sealing gap. The first machine element has a seal-holding structure and the second machine element a sealing surface. A rotary seal is held on the seal-holding structure of the first machine element which has a sealing lip, the front side of which faces the sealing surface and at least partially abuts the sealing surface of the second machine element, pretensioned in a dynamically sealing manner. The sealing lip has pockets on its rear side or on its end face facing the high pressure side. The sealing lip on its rear side, in the case of rearwardly arranged pockets, is tensioned against the sealing surface by an elastically deformable pretensioning ring, and is tensioned in the case of the front side pockets by an elastic resilience inherent in the material of the rotary seal.

Abstract: A sealing device has a sensor system for condition monitoring. The sealing device includes a sealing ring with a dynamic sealing section for dynamically sealing abutment at a sealing surface of a machine part and a pretensioning ring for pretensioning the sealing section against the sealing surface having a first section and a second section. The second section can be deflected in a spring-elastic manner in an axial or radial direction relative to the central axis of the sealing device from a first position relative to the first section. The sensor system includes at least one measuring element arranged in the intermediate space on the pretensioning ring, which responds indirectly or directly to a deflection movement of the first section of the pretensioning ring. A sealing arrangement may have such a sealing device.

Abstract: A composite armor includes a ceramic substrate defining a frontside opposite a backside, where a thickness is defined extending between the frontside and the backside. A first tension-wrapped thermoplastic composite overwind is wrapped around the ceramic substrate about the frontside and backside. A first portion of the first overwind overlaps a second portion of the first overwind. The first and second portions of the first overwind are fixedly attached to one another utilizing a first localized heating. The first overwind includes a first tensile pretension. A backing is disposed about the backside of the ceramic substrate attached to the first overwind. The ceramic substrate has a higher modulus of elasticity in comparison to the overwind. The first overwind has a higher modulus of elasticity in comparison to the backing.

Abstract: A wear ring for guidance of two machine components are arranged movably relative to one another along/around a movement axis, which is formed in one piece from a plastic or a reinforced plastic material and which is slit such that it has two free ends. The wear ring has a cross-sectional width W, which at least sectionally, increases in a radial direction towards the rear side of the wear ring. The wear ring has one or more recesses formed on its front side and/or on its the rear side for increasing its deformability and thus facilitate mounting thereof in a mounting groove of a machine element. Furthermore, a wear ring arrangement with a wear ring can be clipped into a mounting groove of one of the machine components of the wear ring arrangement.

Abstract: Disclosed embodiments provide automated fiber placement techniques for fabrication of parts made from composite materials. A peening system with multiple pins provides compaction over irregular surfaces, providing superior performance as compared with traditional compaction rollers. The apparatus that carries out the techniques include a tape dispensing system, a heating system, a peening system, a processor and a memory coupled to the processor. The memory contains instructions that when executed by the processor perform the steps of: dispensing a first ply of thermoplastic composite tape over a mandrel; dispensing a second ply of thermoplastic composite tape on the first ply; and peening the second ply onto the first ply, such that the second ply is bonded to the first ply.

Abstract: A sealing arrangement includes a housing, a shaft and a sealing unit. The sealing unit includes a sealing ring having a retaining section and having a sealing lip which extends outwardly from the retaining section in a direction radial to the central axis of the sealing unit and which dynamically sealingly rests against a sealing surface of a housing of the sealing arrangement. The sealing unit includes an internally tensioning clamping ring which is arranged embedded in the material of the sealing ring and secures the axial position of the retaining section in the retaining groove and ensures that the retaining section is circumferentially pretensioned and statically sealingly rests against the shaft.

Abstract: Disclosed embodiments provide an electrofusion pipe coupler with mechanical support. The electrofusion pipe coupler comprises a coupler housing. A wire is configured and disposed within the housing. Electrodes are affixed to the coupler housing and in electrical contact with the wire. A threaded pattern is formed in an outer surface of the coupler housing. Gripping wedges are affixed to the coupler housing. Each gripping wedge extends from the coupler housing. A nut is attached to the coupler housing, engaging with the threaded pattern, and compressing the wedges against the connecting pipes. This serves to provide axial load transfer from the connecting pipes to the coupler housing via the wedges, thereby providing improved mechanical stability for such pipe assemblies.

Abstract: A method of manufacturing a high-pressure composite pressure vessel for high-pressure being at or above 70 bar (1000 PSI or 7 MPa) includes providing an expandable core vessel defining a hoop section between end domes. An aligned discontinuous fiber composite material is wrapped over the expandable core vessel aligning with a plurality of load paths present in the expandable core vessel being over the hoop section and end domes. The aligned discontinuous fiber composite material has fibers in a prepreg tape that are at least 5 mm in length to 100 mm in length or less. Next, a continuous fiber-reinforced composite is wrapped over the aligned discontinuous fiber-reinforced composite along the hoop section and not wrapped along the end domes. The expandable core vessel may be pressurized and heated to consolidate the composite overwrap. Finally, the vessel is cooled under pressure resulting in the high-pressure composite pressure vessel.

Abstract: A rotary seal seals a high-pressure region from a low-pressure region and has an assembly sleeve made of a rubber elastic material and at least one pressure-activatable rotary seal element with a seal edge. When a specified differential pressure value is exceeded, the seal edge of the rotary seal element rests sealingly against the seal surface of a machine part, thereby directly displacing a support element elastically supported on the rubber elastic assembly sleeve. When the specified differential pressure value is undershot, the support element is moved rearwards axially in the direction of the high-pressure region such that the seal edge of the rotary seal element is moved backwards into the seal edge rest position in which the rotary seal element lies against the seal surface without contact surface pressure or substantially without contact surface pressure or is arranged at a distance from the seal surface.

Abstract: A dual-direction piston-based actuator housing assembly has a housing disposed over a hollow cylindrical liner configured to accept within a movable piston. A compression block having a pin engagement hole is disposed adjacent to a proximal end of the liner. A tension strap is disposed over the compression block, the tension strap starting from a first end near the proximal end of the liner, extending around the engagement hole and back to a second end near the proximal end of the liner. An overwind extends over the first and second ends of the tension strap, over the compression block, and over the proximal end of the housing. A tension clip is disposed at the distal end of the liner and embedded within the housing. The housing, tension strap and overwind may be a continuous fiber reinforced plastic composite and the compression block may be a chopped fiber filled thermoplastic composite.

Abstract: A seal for sealing a shaft, the seal including a seal body having an inner member, an outer member, and a connecting member connecting the inner member and the outer member. The seal also includes at least one spoke connected to the seal body. The at least one spoke is configured to stiffen the seal body.

Abstract: A rib-stiffened composite structure includes a composite face sheet having a continuous reinforcing fiber in a polymer matrix. A polymer core is in a grid pattern disposed on the composite face sheet, the grid pattern having a first series of paths crossing over a second series of paths. Material voids are formed in the spaces between the series of paths. A composite rib-cap is disposed upon an upper surface of the polymer core. The composite rib-cap includes a continuous reinforcing fiber in a polymer matrix. The fibers of the continuous reinforcing fiber of the polymer matrix of the composite rib cap are oriented in a direction along the first and second series of paths of the grid pattern of the extruded polymer core.