Abstract: A method of operating a single-motor-driven, dual-speed, multi-torque-initiating valve actuator is provided. The method includes initiating travel of a valve using a single-motor-driven actuator, wherein the single-motor-driven actuator includes both a high-speed drive and low speed drive. The method includes engaging both the high-speed and low-speed drives to off-seat the valve; disengaging the high-speed drive using a mechanical clutch; and seating the valve by continuing the traveling of the valve with only the low-speed drive. A system having a valve; a single-motor-driven, dual-speed, multi-torque-initiating valve actuator that includes: a high-speed drive having a high-speed worm screw configured to drive a high-speed worm gear, a low-speed drive having a low-speed worm screw configured to drive a low-speed worm gear, is also provided.

Abstract: A device for a valve actuator directed to measuring torque through linear displacement of a driving member is provided. The device comprises a valve actuator that includes an actuator motor and a driving member having a first end and a second end. A screw is coupled to the driving member and positioned between the first end and the second end. A gear configured to engage against the screw is positioned adjacent to the driving member. A spring element having a known constant is coupled to the second end of the driving member. The device further includes a linear potentiometer or a microswitch, and a method for measuring torque using the provided linear potentiometer or microswitch.

Abstract: A device for a valve actuator directed to an integrated assembly having an electrical position indicator and mechanical position indicator is provided. The electrical position indicator and the mechanical position indicator are coupled together along a shaft. An actuator output gear is positioned adjacent to the shaft. The shaft includes a first end having the electrical position indicator, and a second end having the mechanical position indicator. A gear is positioned on the shaft between the electrical position indicator and the mechanical position indicator. The device further includes a slip clutch. A housing that surrounds the actuator output gear and the shaft is also provided.

Abstract: A valve actuator includes a motor, an AC power source, a DC braking system, and a control system. The control system is configured to control the AC power source to apply an AC voltage to the motor to drive a valve toward a closed position. The control system is configured to disconnect the AC voltage from the motor before the valve reaches the closed position. The control system is configured to control the DC braking system to apply a DC voltage to the motor to stop motion of the valve.

Abstract: Valve systems include a valve and a valve actuator assembly for operating the valve. The valve actuator assembly includes a drive device and a hand wheel assembly that can independently be used to cause movement of the valve. An anti-back drive component is coupled to the output of the drive device, the hand wheel assembly, or both. The anti-back drive component includes a locking device and an unlocking device, each with respective protrusions that cooperate to define cavities that house pairs of springs and rollers. The shape and orientation of the cavities allows for rotation of the rollers in the cavities and the anti-back drive component by rotating the unlocking device, while preventing rotation of the rollers and the anti-back drive component via rotation of the locking device to selectively prevent rotation of the output of the drive device, hand wheel assembly, or both.

Abstract: Valve systems include a valve and a valve actuator assembly for operating the valve. The valve actuator assembly includes a drive device and a hand wheel assembly that can independently be used to cause movement of the valve. An anti-back drive component is coupled to the output of the drive device, the hand wheel assembly, or both. The anti-back drive component includes a locking device and an unlocking device, each with respective protrusions that cooperate to define cavities that house pairs of springs and rollers. The shape and orientation of the cavities allows for rotation of the rollers in the cavities and the anti-back drive component by rotating the unlocking device, while preventing rotation of the rollers and the anti-back drive component via rotation of the locking device to selectively prevent rotation of the output of the drive device, hand wheel assembly, or both.

Abstract: Disclosed is a valve actuator configured to determine, during operation of a valve by an alternating current (AC) motor of the valve actuator, an amount of torque produced by the AC motor. A process for measuring the amount of torque produced by the AC motor includes actuating a valve using the AC motor of the valve actuator, measuring, by a microcontroller of the valve actuator and during the actuating of the valve, a time interval between: (i) a first zero crossing of a waveform of AC voltage applied to the AC motor, and (ii) a second zero crossing of a waveform of AC current drawn by the AC motor, and determining, based on the time interval, an amount of torque produced by the AC motor during the actuating.

Abstract: A system and method to detect the loss or disruption of one or more phases of a three phase alternating current (AC) power source used in the operation of a valve actuator. The loss of one or more phases of a three phase AC power source may cause a peak in AC power output. While a peak in AC power output may not affect an operation of electronic circuitry, all three phases are often required to safely operate other hardware components, such as an AC motor that is associated with the valve actuator. Therefore, in response to detecting the loss or disruption of at least one phase of a three phase AC power source, this disclosure presents a system and method to inhibit damaging operations such as operating an AC motor associated with a valve actuator, and continuing to operate communications and diagnostic circuitry to report the condition.

Abstract: A system and method to detect the loss or disruption of one or more phases of a three phase alternating current (AC) power source used in the operation of a valve actuator. The loss of one or more phases of a three phase AC power source may cause a peak in AC power output. While a peak in AC power output may not affect an operation of electronic circuitry, all three phases are often required to safely operate other hardware components, such as an AC motor that is associated with the valve actuator. Therefore, in response to detecting the loss or disruption of at least one phase of a three phase AC power source, this disclosure presents a system and method to inhibit damaging operations such as operating an AC motor associated with a valve actuator, and continuing to operate communications and diagnostic circuitry to report the condition.

Abstract: A system and method to detect the loss or disruption of one or more phases of a three phase alternating current (AC) power source used in the operation of a valve actuator. The loss of one or more phases of a three phase AC power source may cause a peak in AC power output. While a peak in AC power output may not affect an operation of electronic circuitry, all three phases are often required to safely operate other hardware components, such as an AC motor that is associated with the valve actuator. Therefore, in response to detecting the loss or disruption of at least one phase of a three phase AC power source, this disclosure presents a system and method to inhibit damaging operations such as operating an AC motor associated with a valve actuator, and continuing to operate communications and diagnostic circuitry to report the condition.

Abstract: A system and method to detect the loss or disruption of one or more phases of a three phase alternating current (AC) power source used in the operation of a valve actuator. The loss of one or more phases of a three phase AC power source may cause a peak in AC power output. While a peak in AC power output may not affect an operation of electronic circuitry, all three phases are often required to safely operate other hardware components, such as an AC motor that is associated with the valve actuator. Therefore, in response to detecting the loss or disruption of at least one phase of a three phase AC power source, this disclosure presents a system and method to inhibit damaging operations such as operating an AC motor associated with a valve actuator, and continuing to operate communications and diagnostic circuitry to report the condition.

Abstract: Disclosed is a valve actuator configured to determine, during operation of a valve by an alternating current (AC) motor of the valve actuator, an amount of torque produced by the AC motor. A process for measuring the amount of torque produced by the AC motor includes actuating a valve using the AC motor of the valve actuator, measuring, by a microcontroller of the valve actuator and during the actuating of the valve, a time interval between: (i) a first zero crossing of a waveform of AC voltage applied to the AC motor, and (ii) a second zero crossing of a waveform of AC current drawn by the AC motor, and determining, based on the time interval, an amount of torque produced by the AC motor during the actuating.

Abstract: Valve systems include a valve and a valve actuator assembly for operating the valve. The valve actuator assembly includes a controller that uses stored information and signals from a sensor to open and close the valve. The controller can manipulate, analyze, evaluate, store, and communicate information related to the history of the valve, performance of the valve, valve settings, and the like. The controller can send information to a replacement controller or a replacement valve actuator assembly. Various types of wired and wireless connections can establish communication between the controller and the replacement controller or replacement valve actuator assembly.