Patents Assigned to Trinity Industrial Corporation
-
Patent number: 12036570Abstract: The objective of this invention is to provide a filter module for coating equipment that can improve the efficiency in removing coating-material mist and preventing the outflow of such coating-material mist to the outside. The filter module of this invention is made of a flammable material and includes an outer box, an eliminator and a baffle plate. Of the outer box, the air A2 containing the coating-material mist flows into the outer box from the outer-box inlet and is discharged from the outer-box outlet. The eliminator is formed by arranging zigzag-shaped eliminator elements in parallel to separate the coating-material mist from the air A2. The baffle plate is formed by arranging baffle-plate elements having an inclined surface for guiding the air A2 in parallel into the inflow-side space S2 of the eliminator, and guides the air A2 that has been introduced from the outer-box inlet to the inflow-side space S2.Type: GrantFiled: January 15, 2021Date of Patent: July 16, 2024Assignee: TRINITY INDUSTRIAL CORPORATIONInventors: Ryota Saito, Ryo Yokoyama, Yuki Higashino
-
Publication number: 20240149206Abstract: A dust collector that collects welding fumes includes: a tank that stores water in a non-full state; a first tower that stands upright from an upper surface of the tank, and is configured to receive air containing the welding fumes from an upper part of the first tower and to guide the air to the tank; a second tower that stands upright from the upper surface of the tank, and is configured such that air discharged from the tank passes through the second tower; a bottleneck structure portion in which a vertically intermediate part of the first tower is narrowed; a mist generator configured to generate mist in the first tower; and a filter housed in the second tower.Type: ApplicationFiled: March 18, 2021Publication date: May 9, 2024Applicants: TRINITY INDUSTRIAL CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Xu WANG, Shoji KURAMOTO, Seishiro UENO, Takashi HASHIMOTO, Shingo KURUMATANI, Shigeki FUJIWARA
-
Patent number: 11885431Abstract: This invention provides a valve-module that is operative with relatively low-pressure pilot-air despite its small size and has excellent durability with less performance-variations than among other similar products. The valve-module of the present invention includes a pilot-port and a biasing-means for biasing the piston-portion in the opposite direction, and controls the opening and closing of the valve by supplying and discharging pilot-air. The first-permanent magnet is held by the first magnet-holder of the valve-rod, and the second-permanent magnet is held by the second magnet-holder of the piston housing. A magnetic-attraction force acts between both permanent magnets and drives the piston in the first direction and increases with the mutual approach of both magnets.Type: GrantFiled: September 17, 2019Date of Patent: January 30, 2024Assignee: TRINITY INDUSTRIAL CORPORATIONInventors: Katsuhiro Ishikawa, Naohiro Osawa
-
Patent number: 11738594Abstract: The automobile decorative-part (1) comprises a resin-compact (3) having a decorative-layer (2) on its surface-layer and comprises a clear-coat layer (4) for protecting said surface-layer, and that a high-gloss region (R1) of a relatively high-gloss level is mixed with a low-gloss region (R2) of a relatively low-gloss level on the surface of said decorative-part, and that a clear-coat paint is sprayed by an atomization-coating machine onto the surface of the decorative-layer (2), and that the atomization-coating machine contains an ester-based solvent of a low-boiling point as the main-solvent that has a boiling-point of 100 degrees Celsius or less and has a solid-content of 35 to 40 percent by mass, thus forming the clear-coat layer (4) that makes it partially possible to mat the gloss of the surface of the clear-coat layer, thus manufacturing a decorative-part with an excellent quality design.Type: GrantFiled: October 17, 2019Date of Patent: August 29, 2023Assignee: TRINITY INDUSTRIAL CORPORATIONInventors: Kouji Adachi, Tatsuki Ochiai, Keisuke Isogai
-
Patent number: 11724277Abstract: A paint mist removing apparatus includes: a duct through which air containing paint mist passes; an element fit part provided at the duct, the element fit part being fitted with a filter element including a filter part configured to remove the paint mist and a filter case housing the filter part, the filter case having a case exit from which all air taken in from a case entrance of the filter case is caused to exit through the filter part; an frame-like projection projecting from an inner surface of the duct and abutting on an entire circumference of an opening edge of the case exit of the filter case; and a duct side-surface opening being open at a side surface of the duct and normally closed by a door member, the duct side-surface opening being open when the filter element is set in and out from the element fit part.Type: GrantFiled: January 29, 2021Date of Patent: August 15, 2023Assignee: TRINITY INDUSTRIAL CORPORATIONInventors: Ryota Saito, Shigeki Fujiwara
-
Patent number: 11725295Abstract: A heat recovery device including: a warm-water bath storing warm water and a drying chamber, wherein warm exhausted air from the chamber heats the water includes: an exhaust duct that the exhausted air from the chamber to the outside air passes; an exhaust bypass duct between two positions in the exhaust duct; a circulation pipe through which the water circulates; a heat exchanger provided generates air in the bypass duct to be absorbed by water in the circulation pipe; a warm-water bypass pipe between two positions downstream to the heat exchanger in the circulation pipe or between one position downstream to the heat exchanger in the circulation pipe and the warm-water bath; a heatsink provided at the bypass pipe; a first distribution-changing valve for distribution of air flowing from the exhaust duct to the exhaust bypass duct; and a second distribution valve for distributing water to the bypass pipe.Type: GrantFiled: June 4, 2019Date of Patent: August 15, 2023Assignee: TRINITY INDUSTRIAL CORPORATIONInventors: Yosuke Takeuchi, Koichi Tanaka
-
Patent number: 11686486Abstract: An air curtain generating device includes: a plurality of pairs of an air jet unit and an air suction unit placed opposite each other on both sides in a lateral direction of an inlet/outlet of a drying chamber, the plurality of the pairs being aligned up and down, the air suction units sucking air ejected from the air jet units to generate an air curtain; a first air guide provided to the air jet units in an upper part of the inlet/outlet to guide air ejected from the air jet units in a direction inclined inward of the drying chamber relative to the lateral direction of the inlet/outlet; and a second air guide provided to the air jet units in a lower part of the inlet/outlet to guide air ejected from the air jet units in a direction inclined outward of the drying chamber relative to the lateral direction.Type: GrantFiled: January 2, 2020Date of Patent: June 27, 2023Assignee: TRINITY INDUSTRIAL CORPORATIONInventor: Yasushi Kondo
-
Patent number: 11491503Abstract: A coating material mist remover of the present disclosure includes: a first duct that discharges air containing coating material mist from an outflow port directed downward; a second duct having an inflow port opened in a horizontal direction; and an incinerable intermediate filter that is detachably connected between the first duct and the second duct and removes the coating material mist from the air. The coating material mist remover also includes: a first connection mechanism that can connect and separate the first duct and the intermediate filter; and a second connection mechanism that can connect and separate the second duct and the intermediate filter.Type: GrantFiled: May 22, 2020Date of Patent: November 8, 2022Assignees: TRINITY INDUSTRIAL CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Ryota Saito, Shigeki Fujiwara, Kenji Tajima, Kai Takishima
-
Patent number: 11351559Abstract: A rotary atomization head is provided, which prevents discharged threads of a coating material from making contact with each other and from being unified. A rotary head 1 includes: a diffusion surface 122 to diffuse the coating material toward an outer edge part 123 by centrifugal force; and a plurality of grooves 124 formed on the outer edge part 123. The plurality of grooves 124 extends in a radial direction. The adjacent grooves 124 have different depths. The grooves 124 have the same width.Type: GrantFiled: June 14, 2019Date of Patent: June 7, 2022Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, TRINITY INDUSTRIAL CORPORATIONInventors: Shinji Tani, Akira Numasato, Takahito Kondo, Yuki Murai, Takao Ueno, Takatoshi Okuta, Ken Maeda, Kota Harada
-
Patent number: 11241713Abstract: This invention provides a method for manufacturing decorated-parts of high design-quality and reliability, since the exposed surface of the base coat-layer is not bulged, and thus the color of said coat-layer is distinct. The method for manufacturing decorated-parts of this invention comprises a base coat-layer-forming process, a surface coat-layer-forming process and a laser-decorating process. In the base coat-layer-forming process, a resin-base material of a highly light color at a lightness-level of 70 or more or a clear and colorless resin base-material is formed. In the surface coat-layer forming process, the surface coat-layer of a less-bright color at a lightness-level of 20 or less is formed on the base coat-layer. In the laser-decorating process, the first laser-processed groove penetrating the surface coat-layer and exposing partially the base coat-layer is made by irradiating the infrared laser onto such surface coat-layer, thus providing a fine decoration onto the surface of said decorated-part.Type: GrantFiled: March 22, 2018Date of Patent: February 8, 2022Assignee: TRINITY INDUSTRIAL CORPORATIONInventors: Yukihiro Goto, Tadayuki Mizobe, Tokinobu Shimada
-
Patent number: 11213839Abstract: A coating device includes a rotary head, a power supply part that applies a voltage to the rotary head, and a control part that controls the power supply part. The rotary head is configured so that a coating material is electrostatically atomized. The control part is configured so as to calculate a discharge current based on a total current flowing from the power supply part to the rotary head and a leak current, and control the power supply part based on the discharge current.Type: GrantFiled: August 23, 2019Date of Patent: January 4, 2022Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, Trinity Industrial Corporation, Ransburg Industrial Finishing K.K.Inventors: Shinji Tani, Akira Numasato, Kazuki Tanaka, Takahito Kondo, Yuki Murai, Yuki Hirai, Atsushi Tomita, Kenji Okamoto, Naohiro Masuda
-
Patent number: 11142019Abstract: A method for manufacturing a decorated-part comprises a first and second base coat-layer-forming process, a surface coat-layer-forming process and a laser-decorating process. In the first base coat-layer-forming process, the first base coat-layer colored in a highly light color at a lightness-level of 70 or more is formed on the surface of the resin base-material 12. In the second base coat-layer-forming process, the second base coat-layer 21C colored in a chromatic color is formed on the first base coat-layer. In the surface coat-layer-forming process, the surface coat-layer colored in a less-bright color at a lightness-level of 20 or less is formed on the second base coat-layer 21C. In the laser-decorating process, the first laser-processed groove penetrating the surface coat-layer and exposing partially the second base coat-layer is made by irradiating the infrared laser onto such surface coat-layer, thus providing a fine decoration onto the surface of said decorated-part.Type: GrantFiled: June 18, 2018Date of Patent: October 12, 2021Assignee: TRINITY INDUSTRIAL CORPORATIONInventors: Yukihiro Goto, Tadayuki Mizobe, Tokinobu Shimada
-
Publication number: 20210269934Abstract: A heat recovery device including: a warm-water bath storing warm water and a drying chamber, wherein warm exhausted air from the chamber heats the water includes: an exhaust duct that the exhausted air from the chamber to the outside air passes; an exhaust bypass duct between two positions in the exhaust duct; a circulation pipe through which the water circulates; a heat exchanger provided generates air in the bypass duct to be absorbed by water in the circulation pipe; a warm-water bypass pipe between two positions downstream to the heat exchanger in the circulation pipe or between one position downstream to the heat exchanger in the circulation pipe and the warm-water bath; a heatsink provided at the bypass pipe; a first distribution-changing valve for distribution of air flowing from the exhaust duct to the exhaust bypass duct; and a second distribution valve for distributing water to the bypass pipe.Type: ApplicationFiled: June 4, 2019Publication date: September 2, 2021Applicant: TRINITY INDUSTRIAL CORPORATIONInventors: Yosuke TAKEUCHI, Koichi TANAKA
-
Publication number: 20210260614Abstract: A paint mist removing apparatus includes: a duct through which air containing paint mist passes; an element fit part provided at the duct, the element fit part being fitted with a filter element including a filter part configured to remove the paint mist and a filter case housing the filter part, the filter case having a case exit from which all air taken in from a case entrance of the filter case is caused to exit through the filter part; an frame-like projection projecting from an inner surface of the duct and abutting on an entire circumference of an opening edge of the case exit of the filter case; and a duct side-surface opening being open at a side surface of the duct and normally closed by a door member, the duct side-surface opening being open when the filter element is set in and out from the element fit part.Type: ApplicationFiled: January 29, 2021Publication date: August 26, 2021Applicant: TRINITY INDUSTRIAL CORPORATIONInventors: Ryota SAITO, Shigeki FUJIWARA
-
Patent number: 11090678Abstract: An exhaust/drainage mechanism includes an exhaust channel guiding contaminated air discharged from a coating booth with non-attached paint; a drainage channel guiding contaminated water discharged from the booth; a scum receiving inlet included in the drainage channel and into which the floating coating scum floating on the contaminated water flows; and a dual-purpose flow channel used as both the exhaust and drainage channel. The contaminated air flows through an upper part of the dual-purpose flow channel, and the contaminated water flows through a lower part. A wind pressure of the contaminated air generates, in an upper part of the contaminated water, an upper-layer flow flows in a direction or at a velocity different from a direction or a velocity of a flow in a lower part of the contaminated water. A dynamic pressure of the upper-layer flow pushes and moves the floating coating scum to the scum receiving inlet.Type: GrantFiled: August 31, 2017Date of Patent: August 17, 2021Assignee: TRINITY INDUSTRIAL CORPORATIONInventor: Ryota Saito
-
Publication number: 20210205831Abstract: A paint supply system includes: a paint supply pump; a paint tank connected to an inlet of the paint supply pump; a paint feed path connected to an outlet of the paint supply pump to feed paint to the coating machine; a paint return path configured to return the paint from the coating machine to the paint tank; and a control apparatus configured to exert feedback control on a discharge amount of the paint supply pump using control parameter values recorded on a table. On the table, the control parameter values are recorded as being classified under a plurality of levels so that the pressure of the paint at a predetermined specified location attains a target pressure more quickly when the pressure of the paint at the specified location is outside a first pressure range including the target pressure than when falling within the first pressure range.Type: ApplicationFiled: April 3, 2019Publication date: July 8, 2021Applicant: TRINITY INDUSTRIAL CORPORATIONInventor: Keisuke NAKURA
-
Patent number: 11041575Abstract: A valve device that can be activated by pilot air of comparatively low pressure though the size of such valve device is small and provides a valve device that is excellent in durability. The valve device comprises a pilot port which pilot air is supplied to activate a piston part, and a biasing means to press the piston part in the opposite direction to supply and discharge the pilot air, thus controlling the opening and closing of the valve. A first magnetic member is provided on a valve rod; a second magnetic member is provided on a housing. Magnetic attraction is generated between both magnetic members to activate the piston part in the first direction, thus increasing such magnetic attraction by the approach of both magnetic members. An arrangement-relation facing each magnetic member through an air gap is set even when making its closest approach.Type: GrantFiled: May 30, 2019Date of Patent: June 22, 2021Assignee: TRINITY INDUSTRIAL CORPORATIONInventors: Katsuhiro Ishikawa, Naohiro Osawa
-
Patent number: 10982901Abstract: A drying system includes a nozzle attached to an air supply duct of a drying chamber that blows out heated air inside the duct toward an object to be dried inside the chamber. The nozzle includes a horn-shaped inner-side surface made of pairs of first and second inner-side surfaces that respectively face each other in first and second directions, an opening width of the second surfaces in the second direction gradually increasing forward in a direction in which the air is blown and being 2 to 25 times inclusive larger than an opening width in the first direction. The drying system includes: the duct with the nozzles; a feeding device feeding air to the duct; and a heating device heats the fed air. The feeding device feeds air to the duct such that the air blown out from the nozzle spreads more in the first direction than in the second.Type: GrantFiled: November 6, 2017Date of Patent: April 20, 2021Assignee: TRINITY INDUSTRIAL CORPORATIONInventors: Manabu Hakata, Yasushi Kondo, Keiichi Suzuki, Kimihiko Sugiura, Satoshi Tamura
-
Patent number: 10974275Abstract: This invention provides a method for manufacturing a decorated part having a dynamic visual effect of a design that is drawn onto the surface of a work, thus reducing the manufacturing cost. The decorated part is manufactured by a laser-irradiating process, which involves irradiating a laser onto a decorative surface 4, thus forming a design 20 having many laser-processed linear grooves 21 closely aligned in a specific direction F1 on said decorative surface. Also, in the laser-irradiating process, said design 20 is formed such that the angle ?2 that is made by the specific direction F1 and by the direction F2 in which the laser-processed linear grooves 21 are extending is gradually changing into the direction in which such laser-processed linear grooves are aligned.Type: GrantFiled: March 22, 2016Date of Patent: April 13, 2021Assignee: TRINITY INDUSTRIAL CORPORATIONInventors: Tokinobu Shimada, Yukihiro Goto
-
Patent number: 10960419Abstract: A coating device is equipped with a rotary head, a drive unit, and an electric power supply unit. The rotary head is configured to be supplied with a coating material. The rotary head includes a diffusion surface that is configured such that the coating material is diffused toward an outer edge portion of the diffusion surface by a centrifugal force, and a plurality of groove portions that are included in the outer edge portion. The rotary head is configured to discharge a threadlike coating material from the groove portions. Also, the coating device is configured such that a diameter of the threadlike coating material is set equal to or larger than 0.03 mm and equal to or smaller than 0.1 mm and that the threadlike coating material is electrostatically atomized.Type: GrantFiled: September 7, 2018Date of Patent: March 30, 2021Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, Trinity Industrial CorporationInventors: Shinji Tani, Akira Numasato, Atsuo Nabeshima, Takahito Kondo, Yuki Murai, Takao Ueno, Katsuhiro Ishikawa, Takatoshi Okuta, Kota Harada