Abstract: A component of a safety system in motor vehicles comprises a core which has end and side faces and is made of an explosive material. The component further comprises a jacket made of a solid semiconductor material that surrounds the explosive material on the side faces of the core, and an ignition element situated between electric contact surfaces on one of the end faces of the core. The ignition element initiates an ignition of the explosive material when current flows through it. The explosive material consists of a porous fuel and of an oxidizer incorporated into the porous fuel. The porous fuel and the solid semiconductor are made of the same material.

Abstract: The invention relates to an ignition unit (1) suitable for triggering an active system, such as an airbag or safety belt. The ignition unit comprises an ignition charge (7) located in a housing (2), which can be fired by means of an ignition bridge (6) positioned on a support element (5), as well as at least one contact pin (13a, 13b, 13c) which protrudes from the housing (2) and via an electronic ignition system (9) is electrically connected to the ignition bridge (6). The electronic ignition system (9) is surrounded by an envelope (10) made of a shock-absorbing material. The ignition bridge (6) is not covered by the envelope (10) so that during ignition the pressure exerted on the electronic ignition system (9) is cushioned. This prevents damage to the sensitive electronic components of the electronic ignition system (9) situated on the support element (5).

Abstract: The invention relates to an igniter composition for use in a gas generator for a safety means in vehicles. The igniter composition consists of a gas-generating composition in an amount of 15 to 70 wt-% and of a thermite composition in an amount of 30 to 85 wt-%. The gas-generating composition consists essentially of a guanidine compound as fuel and an inorganic oxidizer. The thermite composition consisting essentially of a metal and a metal oxide. The igniter composition or the gas-generating composition and the thermite composition, each for itself, have an oxygen balance of between 0 and −20%.

Abstract: A hybrid gas generator for use in a vehicle occupant restraint device comprises at least one combustion chamber containing a pyrotechnic charge, and at least one fluid chamber containing a fluid. Several movable pistons are provided which push the fluid out from the at least one fluid chamber. The pistons are able to be set in motion independently of each other and/or in any activation sequence desired.

Abstract: A pyrotechnical ignition system with integrated ignition circuit for an occupant restraint system for motor vehicles includes electrical components for triggering or communication functions integrated therein, a capacitor arrangement, having a flat non-conductive external surface is used as a substrate or carrier element on which the other components are directly arranged and carried. A conductor structure linking the components can be formed by insertable metal parts that are arranged in the housing and project into the holding chamber in which the capacitor arrangement and the circuit component are arranged, and make contact with contact zones on the upper side of the circuit or the capacitor arrangement.

Abstract: The invention relates to a method for producing propellant compacts for use in gas generators for safety devices in motor vehicles by extrusion, comprising the following steps: mixing the constituents of the propellant and stirring the mixture into a paste with a solvent so as to form a plasticizable mass, extruding the plasticizable mass in order to form propellant compacts, and drying the propellant compacts in order to remove the solvent, a thickening agent which increases the viscosity being added to the solvent prior to pasting in a proportion of from 0.1 to 10% by weight, relative to the solvent, and the dried propellant compacts having a density of at least 70% of the theoretical density. The invention further relates to propellant compacts obtainable in accordance with this method.

Abstract: A gas generator for a vehicle occupant restraint system has a combustion chamber delimited by a combustion chamber wall and filled with propellant granules. A structure is arranged in the combustion chamber for holding down the propellant granule, which has a disc-shaped holding face with grid holes, wherein the holding face is pressed into the combustion chamber and is connected in a form- and force-fitting manner with the combustion chamber wall. The structure for holding down the propellant granules is prestressed and presses elastically onto the propellant granules thereby arresting the propellant granules at a preselected filling level and at a variable distance from the combustion chamber cover.

Abstract: A hybrid gas generator comprises an elongated cylindrical outer housing, and a pressure chamber that is filled with pressurized gas and that is closed off by a membrane provided on an end face of the pressure chamber. The gas generator further comprises a pyrotechnical propellant charge that is provided for opening the membrane and is accommodated in a preferably bushing-shaped propellant charge housing. The propellant charge housing is connected to the outer housing at a location outside of the pressure chamber and a longitudinal axis of the propellant charge housing extends at a right angle to a longitudinal axis of the outer housing. The generator also has an axial outflow opening situated at one axial end of the outer housing. The outer housing has a circumferential wall with a radial insertion opening for introducing the propellant charge housing.

Abstract: A hybrid gas generator comprises a chamber that contains pressurized fluid and that is sealed off by a rupturable membrane, and a pyrotechnical propellant charge that ruptures the membrane when it is ignited. The gas generator further comprises a nozzle wall that is arranged between the propellant charge and the membrane and that has at least one passage opening through which combustion products generated upon ignition of said pyrotechnical propellant charge flow towards the membrane. The passage opening has such a shape and is oriented with respect to the membrane in such a way that, when the membrane is ruptured, there are formed sections of said membrane that remain all connected to an edge of the membrane.

Abstract: The invention relates to a gas generator comprising a generator housing which has a base part, and an electric igniter which has a rear side, is fastened in the base part and has connection lines on the rear side. The gas generator further comprises a propellant charge in the generator housing, the propellant charge being provided outside the igniter and an insulating bush surrounding the connection lines and fastened to the generator housing. The insulating bush consists of plastic and contains electrically conductive particles.

Abstract: An apparatus (10) for helping to protect a vehicle occupant includes an inflatable vehicle occupant protection device (16) and a inflator (12) for providing inflation fluid to inflate the vehicle occupant protection device (16). A non-azide gas generating material is in the inflator (12). The non-azide gas generating material when combusted produces inflation fluid, which comprises carbon monoxide (CO) and nitrogen oxides (NOx). A catalyst system, which contacts the inflation fluid, is also in the inflator. The catalyst system is reactive with the carbon monoxide (CO) and nitrogen oxides (NOx) in the inflation fluid. The catalyst system comprises a zeolite and a catalytic material. The catalytic material is supported by the zeolite.

Abstract: The invention relates to a gas generator for a safety system, in particular for a vehicle occupant restraint system, comprising a combustion chamber which contains propellant, a liquid chamber which contains liquid, and a mixing chamber in which a gas developed on burning of the propellant and the liquid mix with each other. The gas generator further comprises a liquid guide surface onto which the liquid when released is applied substantially tangentially, and a gas directing channel and a surface delimiting the gas directing channel. A flow break-off edge is provided in the mixing chamber, which flow break-off edge is defined on one side by the liquid guide surface and on the other side by the surface delimiting the gas directing channel.

Abstract: A gas generator for a vehicle occupant restraint system. The gas generator comprises a housing, a filter chamber, and a combustion chamber which is filled with solid propellant and which has an outflow end. The gas generator further comprises at least one igniter unit which has an igniter and ignites the solid propellant, and comprises at least one filter which adjoins the solid propellant at the outflow end and delimits the combustion chamber. The filter has a central part which at least in sections has the shape of a cone and tapers in a direction towards an interior of the combustion chamber. The solid propellant laterally adjoins the conical section.

Abstract: The invention relates to a gas generator comprising a combustion chamber filled with a solid propellant, a supply chamber filled with a fluid and a mixing chamber in which a hot gas generated by combustion of the solid propellant is mixed with the fluid. A combustion chamber wall is provided that has a plurality of outflow openings through which the hot gas escapes. A fluid feed chamber is provided so as to lie, in terms of flow, between the combustion chamber and the mixing chamber, the hot gas passing through the fluid feed chamber. The fluid from the supply chamber flows into the fluid feed chamber and the fluid feed chamber is radially open towards the outflow openings across the entire circumference of each of the outflow openings, so as to direct an annular fluid stream onto the hot gas.

Abstract: The invention relates to a method of producing an igniter for a gas generator. The igniter contains a charge sleeve which has an open end. The method comprising the following steps: A pyrotechnic ignition charge is introduced via the open end into the charge sleeve such that an edge of the charge sleeve projects axially at the open end with respect to the ignition charge. The projecting part of the edge is shortened axially, and the open end is closed. The invention further relates to a charge sleeve which has a weakened zone running along its periphery, or has a section which is able to be removed from the remainder of the charge sleeve.

Abstract: The invention relates to a pyrotechnical gas generator comprising a generator outer housing in which a pyrotechnical propellant charge and an igniter are accommodated. The igniter has its own self-contained igniter housing which contains a pyrotechnical material and is fastened to the generator outer housing. The igniter housing has a base part and a cap-shaped receiving part fastened thereto. The receiving part has a radial flange with an outer edge, the outer edge projecting radially with respect to the base part and being welded to the generator outer housing. The flange is welded to the base part.

Abstract: An igniter unit for an inflator unit comprises a base in which electric contact pins are arranged and a plug for plugging into the base to contact the contact pins. The plug is provided with at least one key and the base is provided with at least one guide groove for the key.

Abstract: A gas generator for a safety system, in particular for a vehicle occupant restraint system, comprises a combustion chamber filled with propellant, in which a hot gas is generated after igniting and burning of the propellant, a fluid chamber containing a fluid, a mixing chamber in which fluid and hot gas are mixed in a mixture ratio, and at least one control device which controls the mixture ratio of fluid and hot gas in the mixing chamber.

Abstract: The invention relates to a pyrotechnic gas generator comprising a gas-tight outer housing consisting of at least two parts, a first part of which being a receiving part for pyrotechnic material and a second part of which being a base part which is connected with the receiving part by welding so as to form the outer housing. One of both parts has a radially projecting, surrounding flange with an outer peripheral edge and the other part has an axially extending, rim-like projection circumferentially surrounding said peripheral edge and having an inner surface which is contacted by the peripheral edge. The welding of the first and second parts is provided at the flange.

Abstract: The invention relates to a pyrotechnical gas generator comprising a generator outer housing in which a pyrotechnical propellant charge and an igniter are accommodated. The igniter has its own self-contained igniter housing which contains a pyrotechnical material and is fastened to the generator outer housing. The igniter housing has a base part and a cap-shaped receiving part fastened thereto. The receiving part has a radial flange with an outer edge, the outer edge projecting radially with respect to the base part and being welded to the generator outer housing. The flange is welded to the base part.