Abstract: A rack drive assembly adapted for use in a vehicle electric power steering assembly includes a ball nut assembly having at least a first end portion and an opposite second end portion, a bearing assembly carried by the ball nut assembly for rotatably supporting the ball nut assembly, a pulley assembly configured to be carried by the ball nut assembly, and at least a first spanner nut configured to be carried by the first end portion of the ball nut for securing the bearing assembly on the ball nut assembly. The ball nut includes a flange provided on an outer portion thereof configured to connect the ball nut to a pulley of a pulley assembly for rotation therewith. The flange is spaced remote from an end of the second end portion of the ball nut.

Abstract: A rack drive assembly adapted for use in a vehicle electric power steering assembly includes a bearing assembly disposed in a rack housing and carried by a ball nut assembly for rotatably supporting the ball nut assembly relative to a steering member; and a spanner nut carried by the rack housing for securing the bearing assembly in the rack housing. A first isolator, a second isolator and a first shim are provided wherein the first isolator is disposed between an inner surface of the housing and a first surface of an outer race of the bearing, the second isolator is disposed between an opposite second surface of the outer race of said bearing and the first shim, the first shim is disposed between the second isolator and the spanner nut. The first shim is provided with a member configured to be coupled to the housing to allow for axial movement but prevent rotational motion of the shim during installation of the spanner nut.

Abstract: A steering gear clutch includes a housing and an input shaft rotatably supported by the housing. An output shaft operatively connected with a steering gear is rotatably supported by the housing. The output shaft is rotatable relative to the input shaft. The input shaft rotates together with the output shaft relative to the housing when a torque below a predetermined value is applied to the input shaft. The input shaft rotates relative to the output shaft and the housing when a torque above the predetermined value is applied to the input shaft. The input shaft may rotate relative to a shaft portion of the output shaft and the housing through a predetermined angle. The input shaft and the shaft portion may rotate together relative to the housing when the input shaft has rotated through the predetermined angle.

Abstract: A fastener (10) includes a clamp arm (26) which is connected with a base (24). The clamp arm (26) cooperates with the base (24) to form an entrance (80) into which an article (14) extends. A first locking tab (40) extends from the base (24) into a first opening (64) in the article (14). A second locking tab (120) extends from the clamp arm (26) into a second opening (142) in the article. When a withdrawal force is applied to the fastener, an arcuate portion (116) of an inner side surface (108) of the clamp arm (26) moves from a position spaced from an outer side surface (164) of the article (14) to a position in which the arcuate portion of the inner side surface of the clamp arm is disposed in abutting engagement with the outer side surface of the article.

Abstract: An apparatus for use in turning steerable vehicle wheels upon manual rotation of a hand wheel includes a torque sensor connected with a torque sensor and a rear steering gear. The controller selectively controls the rear steering gear in response to an output from the torque sensor upon manual application of at least a predetermined torque to the hand wheel. The controller selectively controls the rear steering gear in response to the output from the torque sensor through a first range of turning movement of the front wheels so that the steering angle of the rear wheels has a first relationship to the steering angle of the front wheels and through a second range of turning movement of the front wheels so that the steering angle of the rear wheels has a second relationship different from the first relationship.

Abstract: A multifunctional adaptor (10) for connecting at least one vehicle component to a vehicle support member (120) includes a body (30) having a base (50) and a shaft (70) that extends from the base (50). The base (50) terminates at a first axial end surface (52) and the shaft (70) terminates at a second axial end surface (80). A first passage (42) extends from the first axial end surface (52) towards the second axial end surface (80) for receiving a first fastener (100) to secure the adaptor (10) to the support member (120). A second passage (44) extends from the second axial end surface (80) towards the first axial end surface (52) for receiving a second fastener (104) to secure a first vehicle component to the adaptor. A third passage (90) extends transverse to the first passage (42) and the second passage (44) and entirely through the body (30) for receiving a third fastener (106) to secure a second component to the adaptor (10).

Abstract: An apparatus is provided for determining a tire operating condition including a tire-based pressure and temperature sensor and transmitter and a vehicle ignition system. A vehicle-based receiver/controller receives sensor signals and state of the ignition system. The controller provides an error signal when the sensed tire pressure is less than a set threshold value Pset and resets the error signal when the sensed tire pressure is greater than a reset threshold value Prst. The receiver/controller determines the set threshold value Pset and the reset threshold value Prst as a function of a calculated warm tire pressure value Pwarm, determines a mole value N of the tire pressure, and adjusts the determined set threshold value Pset and the reset threshold value Prst in response to the vehicle ignition state and a change in the determined mole value N. A display is provided for displaying the error signal.

Abstract: An assembly (10) comprises a housing (11) and a printed circuit board (14) received in the housing. The housing includes a housing body (12) and a cover (16). The housing body (12) has a first surface (26) supporting the printed circuit board (14) and also has a portion defining a second surface (22) receiving the cover (16). At least the portion of the housing body is formed of a material that is meltable by a laser welder. The second surface (22) is spaced from the first surface (26) by a distance that is at least as great as a thickness of the printed circuit board (14). The printed circuit board (14) is at least partially held in place by melted material from said portion.

Abstract: An apparatus (50) detects a pedestrian/vehicle impact, the apparatus including a plurality of sensors (62, 64, 66) mounted near a forward location of a vehicle (52), each sensor providing an associated signal indicative of an impact event. A metric determining device (80) determines metric values for each of the sensor signals. A controller (80) determines if any of said determined metric values indicates the occurrence of a misuse event. The controller also determines if a pedestrian/vehicle impact event is occurring by comparing the metric value of at least one sensor signal against a selectable threshold. An actuation signal is provided in response to the comparison. The selectable threshold is selected in response to the determined occurrence of a misuse event. An actuatable pedestrian impact mitigation device (84) is attached to the vehicle and is actuated in responsive to the actuation signal from said controller.

Abstract: A tire pressure monitoring apparatus (10) includes a pressure transducer (14) and a valve stem (12). A support bracket (50) connects the valve stem (12) to the pressure transducer (14) and facilitates pivotal movement between the valve stem and the pressure transducer. The support bracket (50) includes a valve stem biasing member (80) that exerts a spring bias on the valve stem (12) to help maintain a selected angular position of the valve stem relative to the pressure transducer (14).

Abstract: An apparatus (10) for use in turning steerable vehicle wheels (14, 16) includes a first pump (30) driven by an engine (42) of the vehicle to supply fluid to the fluid inlet (38) of a power steering motor assembly (12). A second pump (46) is driven by the engine (42) to supply fluid under pressure to the power steering motor assembly (12). The second pump (46) has an input (48) connected in fluid communication with an output (36) of the first pump (30) when a pressure at the fluid inlet (38) is below a predetermined value.

Abstract: An improved ball joint for use in a motor vehicle steering or suspension system includes a housing, a bearing disposed in the housing, and a ball stud supported within the housing by the bearing. The bearing includes at least a first bearing member formed from a first material and a second bearing member formed from a second dampening material attached to at least a portion of an outer surface of the first bearing member. The first bearing member has a bidirectional slot formed therein which is configured to allow the ball stud to articulate in a first direction and restrict and dampen articulation in a second direction which is generally transverse to the first direction.

Abstract: A tire condition sensing apparatus includes a tire-based sensor for sensing two relative rotational positions of its associated tire relative to the earth's horizon as the tire rotates and provides first and second signals indicative thereof. A transmitter for transmits tire condition information and a signal processing time delay value in response to the first and second signals. A vehicle-based sensor monitors tire rotation relative to the vehicle's chassis and provides a signal indicative thereof. A controller for monitors the transmitted tire condition information signal, the signal processing time delay value, and the signal from the vehicle-based sensor and associates tire location in response thereto.

Abstract: A fixing element (470) that enables an electronic unit (440) to be fixed on the inside of a tire-wheel assembly, on the tubular insert (433) of an inflation valve (430) of the tire-wheel assembly, the fixing element comprising: an interface piece (471) comprising means to establish a connection with the tubular insert of the valve and a housing (488) for a seal (460); at least one container (473) holding or designed to hold the electronic unit; and at least one attachment piece (472) that enables elastic coupling between the interface piece and the container. A method for mounting an electronic unit (440) on a tire-wheel assembly is also disclosed.

Abstract: An apparatus for use in turning steerable vehicle wheels includes a power steering motor assembly connected with the steerable vehicle wheels. An engine driven pump connected with the power steering motor assembly is driven by an engine of the vehicle to supply fluid under pressure to the power steering motor assembly. A controller increases engine speed when the vehicle is motionless and a steering wheel is rotated. A method for controlling the speed of an engine to provide a predetermined steering assist to a steering apparatus includes determining if the vehicle is motionless and determining if the steering wheel is being rotated. The speed of the engine is increased if the vehicle is motionless and the steering wheel is being rotated to provide the predetermined steering assist to the steering apparatus.

Abstract: An improved structure for a steering linkage adapted for use in a vehicle steering system and method for producing the same. According to one embodiment, the steering linkage includes a first member having a first longitudinal axis, a second member having a second longitudinal axis, and a third member operatively coupling together the first member and the second member together with the first and second longitudinal axes in alignment with each other.

Abstract: An apparatus (50) detects a pedestrian/vehicle impact, the apparatus including a plurality of sensors (62, 64, 66) mounted near a forward location of a vehicle (52), each sensor providing an associated signal indicative of an impact event. A metric determining device (80) determines metric values for each of the sensor signals. A controller (80) determines if any of said determined metric values indicates the occurrence of a misuse event. The controller also determines if a pedestrian/vehicle impact event is occurring by comparing the metric value of at least one sensor signal against a selectable threshold. An actuation signal is provided in response to the comparison. The selectable threshold is selected in response to the determined occurrence of a misuse event. An actuatable pedestrian impact mitigation device (84) is attached to the vehicle and is actuated in responsive to the actuation signal from said controller.

Abstract: An improved structure for a steering linkage adapted for use in a vehicle steering system and method for producing the same. According to one embodiment, the steering linkage comprises a first member and a second member disposed at least partially within the first member and operatively secured together by at least a mechanical type of connection. The second member includes a stop feature provided therein which is configured such that in the event the point of connection between the first member and the second member is disrupted, the stop feature is operative to prevent the first member and the second member from completely separating from each other so that at least a portion of the second member remains within the first member so as to operatively couple the first and second members together.

Abstract: An electronic assembly comprises a housing, a cover for the housing, a printed circuit board receivable in the housing, and a compliant pin header assembly. The compliant pin header assembly is mountable in the housing by inter-engaging features on the header assembly and the housing. The compliant pin header assembly has compliant pins for engaging corresponding features on the printed circuit board to connect the compliant pin header assembly electrically to the printed circuit board. The cover, when the electronic assembly is assembled, engages the housing and also engages the printed circuit board at a location spaced from an outer periphery of the printed circuit board.

Abstract: An electronic assembly comprises a housing, a cover for the housing, a printed circuit board receivable in the housing, and a compliant pin header assembly. The compliant pin header assembly is mountable in the housing by inter-engaging features on the header assembly and the housing. The compliant pin header assembly has compliant pins for engaging corresponding features on the printed circuit board to connect the compliant pin header assembly electrically to the printed circuit board. The cover, when the electronic assembly is assembled, engages the housing and also engages the printed circuit board at a location spaced from an outer periphery of the printed circuit board.