Abstract: A tufting machine interface or simulator is provided with yarn planning software enabling the optimization of winding yarn cones for particular patterns and production runs to minimize waste yarn and labor attendant to rewinds.

Abstract: A method for automatedly inserting void stitches in the manufacture of pixel mapped patterns on tufting machines having an array of independent yarn feed devices feeding yarns to reciprocating needles employs an algorithm to determine if a stitch should have a void substituted for the stitch and then implemented.

Abstract: A communication system is provided for a yarn creel with sensors and displays located throughout the array of yarn positions and communicating with a creel controller to facilitate transfer and display of thread-up information and analysis of operational data.

Abstract: A method is provided for the design and manufacture of tufted patterned textiles having selected yarn densities that may vary for different pattern palette colors and in different areas of a pattern.

Abstract: A yarn feed module may be provided with four small diameter yarn feed rolls and a plasma treated yarn feed surface to optimize secure yarn grip for precise feeding by servo drive with greater durability and fewer yarn entanglements, utilizing a variety of threading configurations.

Abstract: Backing fabric shifting relative to needles and gauge parts for seizing yarns is utilized in a tufting machine having needle plate fingers or backing support that reciprocates in synchronization with the cycles of the needles to support the backing during penetration of the backing fabric while allowing backing shifts between stitches.

Abstract: A shiftable backing feed is utilized with a tufting machine having reciprocating needles and gauge parts for seizing yarns at a plurality of fixed heights, wherein fabric support apparatus reciprocates in synchronization with the cycles of the needle bar to support the backing during penetration of the backing fabric yet allow backing shifts between stitches.

Abstract: A shiftable backing feed or shiftable needle assembly is utilized with a tufting machine having reciprocating needles and gauge parts for seizing or cutting yarns wherein yarn placement patterns can be utilized to tuft at different gauge densities while maintaining the same pattern sizes and appearance, and gauge parts are adapted for high density stitching.

Abstract: A backing feed is utilized with a tufting machine having reciprocating needles and gauge parts for seizing yarns wherein the needles are configured in consecutive gauge positions in alternate segments in front and rear transverse rows of needles, and the position of the needles is shiftable transversely with respect to the backing.

Abstract: A lightweight needlebar drive is provided that vertically reciprocates a needlebar by driven feet mounted to the lower ends of pushrods, where the feet are laterally positionable by virtue of a plurality of stub shafts passing through and received in bearings on adjacent brackets connected to the needlebar.

Abstract: A tufting machine with a needle bar and looper system provides individual loopers which cooperate with needles of the needle bar selectively between an engage and a disengage configuration whereby when in the engage configuration at least some of the loopers hold yarn directed by the needle through the backing as the needle cycles into and out of the backing to form a first loop having a height of a distance of the looper from the backing, but when in the disengage configuration, the looper is spaced from the yarn so that any loop formed is shorter than the first loop.

Abstract: A method is provided for the design and manufacture of tufted patterned textiles having selected yarn densities that may vary for different pattern palette colors and in different areas of a pattern.

Abstract: A tufting machine interface or simulator is provided with yarn planning software enabling the optimization of winding yarn cones for particular patterns and production runs to minimize waste yarn and labor attendant to rewinds.

Abstract: A shiftable backing feed or shiftable needle assembly is utilized with a tufting machine having reciprocating needles and gauge parts for seizing or cutting yarns wherein yarn placement patterns can be utilized to tuft at different gauge densities while maintaining the same pattern sizes and appearance.

Abstract: A communication system is provided for a yarn creel with sensors and displays located throughout the array of yarn positions and communicating with a creel controller to facilitate transfer and display of thread-up information and analysis of operational data.

Abstract: A tufting machine interface or simulator is provided with yarn planning software enabling the optimization of winding yarn cones for particular patterns and production runs to minimize waste yarn and labor attendant to rewinds.

Abstract: A backing feed is utilized with a tufting machine having reciprocating needles and gauge parts for seizing yarns wherein the needles are configured in consecutive gauge positions in alternate segments in front and rear transverse rows of needles, and the position of the needles is shiftable transversely with respect to the backing.

Abstract: Backing fabric shifting relative to needles and gauge parts for seizing yarns is utilized in a tufting machine having needle plate fingers or backing support that reciprocates in synchronization with the cycles of the needles to support the backing during penetration of the backing fabric while allowing backing shifts between stitches.

Abstract: A shiftable backing feed and shiftable needle assembly is utilized with a tufting machine having reciprocating needles and gauge parts for seizing or cutting yarns wherein marginal step yarn placement techniques can be utilized in connection with a row of needles to minimize over-sewing needle positioning, and three axis shifting may be employed to optimize stitch locations in the backing fabric.

Abstract: A shiftable backing feed or shiftable needle assembly is utilized with a tufting machine having reciprocating needles and gauge parts for seizing or cutting yarns wherein yarn placement patterns can be utilized to tuft at different gauge densities while maintaining the same pattern sizes and appearance, and gauge parts are adapted for high density stitching.