Patents Assigned to Ulterra Drilling Technologies, L.P.
  • Patent number: 11814907
    Abstract: The present disclosure relates to coupler for connecting a drill pipe to a drill bit as well as methods for manufacturing the same. In particular, the present disclosure describes a coupler which includes a housing including a first connecting portion at a first end for connecting to a drill pipe, a base coupled to the housing and including a second connecting portion at a second end for connecting to a drill bit, and an intermediate component disposed between the base and the housing, wherein the coupler is configured for rotation about an axis during use, with the intermediate component allowing limited relative rotation between the housing and the base about the axis.
    Type: Grant
    Filed: November 13, 2020
    Date of Patent: November 14, 2023
    Assignee: Ulterra Drilling Technologies, L.P.
    Inventors: Nathan Andrew Brooks, Jason C. Maw, Matthew Roseman, Thomas A. Damian
  • Publication number: 20230175322
    Abstract: A drill bit including a body having a face and a plurality of blades disposed on the face of the body. Each of the plurality of blades may have a row of cutters disposed thereon, and the rows of cutters may collectively define a cutting profile of the drill bit. At least some of the cutters along the cutting profile may have alternating positive back rake angles. The difference between a majority of back rake angles on adjacent cutters along the cutting profile may be less than 20°.
    Type: Application
    Filed: October 25, 2022
    Publication date: June 8, 2023
    Applicant: Ulterra Drilling Technologies, L.P.
    Inventors: Jorge Arthur Silveus, III, Alfred Harold Skinner, Benjamin Chrest
  • Patent number: 11530577
    Abstract: The present disclosure provides a cutting head adapted to removably couple to a bit body of a drill bit assembly. The cutting head includes a leading cutting tip for cutting into earth and a trailing receiving portion for receiving a second end of the bit body in an internal cavity defined by the trailing receiving portion to allow the cutting head to be removably coupled to the second end of the bit body.
    Type: Grant
    Filed: May 22, 2020
    Date of Patent: December 20, 2022
    Assignee: Ulterra Drilling Technologies, L.P.
    Inventor: Nathan Andrew Brooks
  • Patent number: 11480016
    Abstract: A drill bit including a body having a face and a plurality of blades disposed on the face of the body. Each of the plurality of blades may have a row of cutters disposed thereon, and the rows of cutters may collectively define a cutting profile of the drill bit. At least some of the cutters along the cutting profile may have alternating positive back rake angles. The difference between a majority of back rake angles on adjacent cutters along the cutting profile may be less than 20°.
    Type: Grant
    Filed: November 7, 2019
    Date of Patent: October 25, 2022
    Assignee: Ulterra Drilling Technologies, L.P.
    Inventors: Jorge Arthur Silveus, III, Alfred Harold Skinner, Benjamin Chrest
  • Patent number: 11434698
    Abstract: A drill bit including a body having a face and a bit axis. The face includes a cone region disposed about the bit axis, a nose region disposed radially outward from the cone region, and a shoulder region disposed radially outward from the nose region. The drill bit further includes a first plurality of cutters defining a first cutting profile, and a second plurality of cutters defining a second cutting profile different from the first cutting profile. The second plurality of cutters are not back-up cutters to the first plurality of cutters.
    Type: Grant
    Filed: September 8, 2020
    Date of Patent: September 6, 2022
    Assignee: Ulterra Drilling Technologies, L.P.
    Inventors: Carl Aron Deen, Christopher M. Casad
  • Publication number: 20220243538
    Abstract: Provided herein are downhole tools with fixed cutters for engaging subterranean formations, removing rock, and drilling wellbores. More specifically, the present disclosure relates to drill bits (e.g., polycrystalline-diamond compact bits) adapted to smooth torque and to minimize vibration during operation. The drill bits of the present disclosure have alternately arranged or designed blades. In some cases, one or more blades of the drill bit of the present disclosure have a wave-shaped blade. In some cases, the drill bit of the present disclosure has multiple blades with patterns that differ from each other in shape or orientation.
    Type: Application
    Filed: February 2, 2022
    Publication date: August 4, 2022
    Applicant: Ulterra Drilling Technologies, L.P.
    Inventor: Spencer Case
  • Patent number: 11255129
    Abstract: Embodiments of the present invention provides cutting elements for use on rotary drill bits for drilling subterranean formations. More specifically, the present disclosure relates to cutting elements having a shaped upper surface including at least one spoke for cutting and/or failing subterranean formations during drilling. The present disclosure also relates to drill bits incorporating one or more of such cutting elements.
    Type: Grant
    Filed: January 16, 2019
    Date of Patent: February 22, 2022
    Assignees: Ulterra Drilling Technologies, L.P., US Synthetic Corporation
    Inventors: William Henry Dubose, Brady Walters, Christopher M. Casad, Josh Criswell, Tyler Scott Dunaway, Greg Carlos Topham
  • Publication number: 20220025712
    Abstract: A drill bit assembly for drilling a hole through earth, the drill bit comprising: a bit body extending between a first end and a second end along a longitudinal axis of the bit body with a connecting arrangement positioned at the first end of the bit body for coupling the bit body to a rotating shaft for providing rotational torque to the bit body; a cutting head including a leading tip portion for cutting into earth and a trailing receiving portion for receiving the second end of the bit body in an internal cavity defined by the receiving portion to allow the cutting head to be removably coupled to the second end of the bit body; a retaining arrangement to retain the second end of the bit body in the receiving portion of the cutting tip.
    Type: Application
    Filed: November 26, 2019
    Publication date: January 27, 2022
    Applicant: Ulterra Drilling Technologies, L.P.
    Inventor: Nathan Andrew Brooks
  • Publication number: 20210348452
    Abstract: The present disclosure relates to coupler for connecting a drill pipe to a drill bit as well as methods for manufacturing the same.
    Type: Application
    Filed: November 13, 2020
    Publication date: November 11, 2021
    Applicant: Ulterra Drilling Technologies, L.P.
    Inventors: Nathan Andrew Brooks, Jason C. Maw, Matthew Roseman, Thomas A. Damian
  • Patent number: 11136839
    Abstract: A bit breaker for coupling a drill bit to a drilling string includes a base defining a central opening and a wrench portion extending upward from the base. The wrench portion has two opposing lateral sides and an end wall that define an open interior that receives a shank of a drill bit. The open interior and the central opening are in alignment. A handle is coupled with the base and is movable between a storage position in which a top of the handle is positioned below a top surface of the wrench portion and a toting position in which the handle extends upward with the top of the handle positioned above the top surface. A gate is movably positioned between a retaining position in which the gate encloses the open interior of the wrench portion and an access position that provides lateral access to the open interior.
    Type: Grant
    Filed: January 8, 2019
    Date of Patent: October 5, 2021
    Assignee: Ulterra Drilling Technologies, L.P.
    Inventors: Beau St. Pierre, Dennis Dison
  • Patent number: 11098541
    Abstract: A PDC drill bit for use in downhole air drilling includes a body with a face for engaging a bottom of a hole being drilled and a gauge for engaging a side of the hole being drilled. The face includes a cone, a nose outward of the cone, a shoulder outward of the nose. The bit further includes channels formed in the face of the bit that extend from within the cone to the gauge. The channels define a plurality of blades separated by the channels. Each of the plurality of blades has a leading edge with PDC cutters mounted thereon. One or more of the channels are defined by two side walls and a bottom wall and has a length, width and depth. The width or depth remains substantially constant from a first point on its length within the cone to a second point within the shoulder.
    Type: Grant
    Filed: September 28, 2018
    Date of Patent: August 24, 2021
    Assignee: Ulterra Drilling Technologies, L.P.
    Inventors: Christopher M. Casad, Ben Chrest, Thomas A. Damian, Carl Aron Deen, Kristy Everheart, Kerry Sisson
  • Publication number: 20210180408
    Abstract: Provided herein is PDC drill bits for engaging subterranean formations and for drilling wellbores, wherein the PDC drill bits are adapted to reduce erosion of the drill bit face by the inclusion of openings in a portion of the gauge of the PDC drill bit. The present disclosure also relates to systems and methods of drilling subterranean formations using the drill bits disclosed herein.
    Type: Application
    Filed: December 16, 2020
    Publication date: June 17, 2021
    Applicant: Ulterra Drilling Technologies, L.P.
    Inventors: Jared CLARK, Charles H.S. DOUGLAS, III, Thomas SIMATIC, Jeremiah TORRES
  • Patent number: 11035177
    Abstract: Embodiments of the present invention provides cutting elements for use on rotary drill bits for drilling subterranean formations. More specifically, the present disclosure relates to cutting elements having a shaped upper surface including at least one spoke for cutting and/or failing subterranean formations during drilling. The present disclosure also relates to drill bits incorporating one or more of such cutting elements.
    Type: Grant
    Filed: January 16, 2019
    Date of Patent: June 15, 2021
    Assignee: Ulterra Drilling Technologies L.P.
    Inventors: William Henry Dubose, Brady Walters, Christopher M. Casad, Josh Criswell
  • Patent number: 11028650
    Abstract: Earth boring tools having offset blades with a plurality of fixed cutters having side rake or lateral rakes configured for improving chip removal and evacuation, drilling efficiency, and/or depth of cut management as compared with conventional arrangements.
    Type: Grant
    Filed: August 17, 2018
    Date of Patent: June 8, 2021
    Assignee: Ulterra Drilling Technologies, L.P.
    Inventors: Christopher M. Casad, Carl Aron Deen
  • Publication number: 20210156212
    Abstract: The present disclosure relates to a friction reduction tool having a housing for connecting the friction reduction tool to a drill string or coiled tubing; a force converter within the housing and having a stator, a helical rotor, and a rotational cavity passageway for conveying drilling fluid between the stator and the helical rotor; and a valve assembly; wherein the helical rotor has a bore which extends through the helical rotor and which defines an alternative passageway for the drilling fluid; and wherein the rotational cavity passageway and the alternative passageway are in fluidic communication with the valve assembly.
    Type: Application
    Filed: November 23, 2020
    Publication date: May 27, 2021
    Applicant: Ulterra Drilling Technologies, L.P.
    Inventors: Thomas A. Damian, Jason C. Maw, Matthew B. Roseman
  • Publication number: 20210156203
    Abstract: The present disclosure provides a cutting head adapted to removably couple to a bit body of a drill bit assembly. The cutting head includes a leading cutting tip for cutting into earth and a trailing receiving portion for receiving a second end of the bit body in an internal cavity defined by the trailing receiving portion to allow the cutting head to be removably coupled to the second end of the bit body.
    Type: Application
    Filed: May 22, 2020
    Publication date: May 27, 2021
    Applicant: Ulterra Drilling Technologies, L.P.
    Inventor: Nathan Andrew Brooks
  • Publication number: 20210071479
    Abstract: A drill bit including a body having a face and a bit axis. The face includes a cone region disposed about the bit axis, a nose region disposed radially outward from the cone region, and a shoulder region disposed radially outward from the nose region. The drill bit further includes a first plurality of cutters defining a first cutting profile, and a second plurality of cutters defining a second cutting profile different from the first cutting profile. The second plurality of cutters are not back-up cutters to the first plurality of cutters.
    Type: Application
    Filed: September 8, 2020
    Publication date: March 11, 2021
    Applicant: Ulterra Drilling Technologies, L.P.
    Inventors: Carl Aron Deen, Christopher M. Casad
  • Patent number: 10920497
    Abstract: A bladeless polycrystalline diamond compact (PDC) drill bit includes a head having a plurality of knots protruding from a drilling face of the head. Each of the plurality of knots includes a single cutter. Each of the cutters is arranged about a central axis of the head such that each cutter has a unique radial position and angular position relative to the central axis. The head defines at least one fluid port extending through the drilling surface.
    Type: Grant
    Filed: January 9, 2019
    Date of Patent: February 16, 2021
    Assignee: ULTERRA DRILLING TECHNOLOGIES, L.P.
    Inventors: Mitchell Rothe, Ben Chrest
  • Patent number: 10920495
    Abstract: A drag bit includes a blade extending from the bit body and supporting inner cutters proximate the longitudinal axis and outer cutters spaced from the longitudinal axis. The inner cutters are rotationally offset from the outer cutters. During operation the inner cutters deposit cut material in a channel that is contiguous with a channel that receives material cut by the outer cutters. The cutters and the contiguous channels flush agglomerating material from the slots.
    Type: Grant
    Filed: February 1, 2019
    Date of Patent: February 16, 2021
    Assignee: ULTERRA DRILLING TECHNOLOGIES, L.P.
    Inventor: Christopher M. Casad
  • Publication number: 20210010330
    Abstract: A bladeless polycrystalline diamond compact (PDC) drill bit includes a head having a plurality of knots protruding from a drilling face of the head. Each of the plurality of knots includes a single cutter. Each of the cutters is arranged about a central axis of the head such that each cutter has a unique radial position and angular position relative to the central axis. The head defines at least one fluid port extending through the drilling surface.
    Type: Application
    Filed: July 9, 2019
    Publication date: January 14, 2021
    Applicant: Ulterra Drilling Technologies, L.P.
    Inventors: Mitchell Rothe, Ben Chrest