Abstract: The present invention concerns an ultrasonic oscillating unit comprising a converter and a sonotrode (1) optionally connected to the converter by way of an amplitude transformer (2), wherein the sonotrode (1) has a sealing surface (10) which is substantially in the form of a circular ring or a cylinder surface and the ultrasonic oscillating unit has a holder (3) for fastening the ultrasonic oscillating unit to a machine stand. To achieve that it is proposed according to the invention that the holder (3) is fastened directly to the sonotrode (1).

Abstract: A device for processing workpieces uses ultrasound, with an resonant system comprising an ultrasound generator, an ultrasound sonotrode, and an anvil, wherein a workpiece is processed between the anvil and the ultrasound sonotrode. The ultrasound generator comprises a regulation means which has a regulation member connected upstream of the ultrasound generator to receive a feedback signal from the resonant system and to generate a regulation variable which is supplied to the ultrasound generator. A connecting point is provided between the regulation member and the ultrasound generator, at which the regulation variable of the regulation member is linked to a process variable from the processing procedure.

Abstract: The invention concerns an ultrasonic sonotrode having a sealing surface which is intended to come into contact with the material to be processed. To provide an ultrasonic sonotrode, an ultrasonic sealing apparatus and a method of ultrasonic processing, which avoids complicated and expensive positioning of the sonotrode and which nonetheless ensures uniform good quality for the weld seam, it is proposed according to the invention that the sealing surface is of a two-part configuration and the two sealing surface parts are formed by two mutually facing sealing surface portions.

Abstract: A sonotrode for an ultrasound welding device including at least one working surface and a front surface that extends perpendicularly to the working surface. To avoid or reduce a deviation perpendicular to the longitudinal axis of the sonotrode, the front surface has at least one reinforcing element.

Abstract: A procedure for squeezing off and sealing a tube, in which the tube is positioned between a sonotrode and an associated anvil, counter electrode, of an ultrasonic device, and the sonotrode is activated and displaced relative to the counter electrode for squeezing off and sealing the tube. In order to enable automatic squeezing off and sealing of a tube without individually entering the data of the tube into an ultrasonic welding device in advance, the invention proposes positioning the tube and fixing it between the sonotrode and the counter electrode, retrieving stored welding parameters on the basis of the characteristic variable and activating the sonotrode and moving the sonotrode and counter electrode in relation towards each other for consolidating and sealing the tube.

Abstract: The invention relates to a method for measuring and/or regulating the oscillation amplitude of an ultrasound oscillator of an ultrasound device. In order to be able to measure or regulate the oscillation amplitude of the ultrasound oscillator in a simple manner, it is proposed that a sensor capturing the oscillation amplitude be associated with at least one component element of the ultrasound oscillator.

Abstract: The invention concerns an ultrasonic welding device, which is more fully integrated by adjacent components of coupling surface. In order to permit a adequately fixed connection between the components, while, at the same time simplifying the mounting, it is suggested that at least some of the integrated components (30, 34) are structured in their coupling surfaces (40, 42), which lie on top of each another, for the achievement of a form closure.

Abstract: The invention concerns a method for welding electric conductors using ultrasound, whereby the conductors (32) are introduced into a compression chamber (30) that is bounded by at least two boundary elements and are welded after the compression chamber is closed, whereby ultrasound is applied via a sonotrode (16) and the conductors to be welded are pressurized, preferably via a counter electrode. In order to be able to check the quality of the welding site using simple measures, it is proposed that after welding (32) the conductors, the compression chamber (30) is decompressed and then an ultrasound pulse is applied to the welded conductors with simultaneous application of pressure to these, and subsequently the spacing difference between the sonotrode (16) and the counter electrode (18) is measured.

Abstract: An ultrasonic welding tool with fluid drive, wherein the ultrasonic welding tool (2) is connected by way of a piston rod (3) to a working piston (5) which is guided in a housing (4) of the drive, wherein the working piston (5) sub-divides the drive housing (4) into a primary chamber (6) and a secondary chamber (7), wherein each of the chambers is able to communicate by way of a valve (16) with a fluidized pressure source, wherein at least one sensor (18, 19) is provided for detecting a physical property of the fluid drive which sensor emits an actual signal which is in relationship with the physical property detected and which via a control circuit controls the two valves in such a way that the physical property detected follows a reference value profile.

Abstract: An arrangement for the welding of cables by means of an ultrasonic welding device with a compression chamber for housing the cables defined by at least sections of a sonotrode transmitting ultrasonic vibrations, a counter electrode and lateral defining elements. In order to guarantee a desired layout for the cables, the components are installed in an insertion space, before closing the compression chamber, the width of which is less than that of the open compression chamber.

Abstract: Systems and methods for welding of parts are described. In one embodiment, a method for ultrasonic welding of parts by means of an ultrasonic welding device including at least a generator, a converter, and a sonotrode based on a set curve of a time-dependent welding parameter appropriate to a welding connection meeting set requirements, where the welding duration corresponding to the set curve runs between a starting time t0 and an end time te, wherein during welding of the parts an actual curve of the time-dependent welding parameter is measured, where in the period between t0 and te the actual curve is compared with the set curve and, depending on the existing difference, at least one process parameter affecting welding is altered such that an equalization of set curve and actual curve occurs during further welding.

Abstract: A device for compacting and/or welding electric conductors (10), in particular for producing via nodes or end nodes of stranded conductors. The device includes a first electrode, one section of which constitutes a first delimitation surface of a compacting chamber that receives the conductor, the chamber in addition being delimited by one section of a counter-electrode that forms a second delimitation surface and by at least one additional third delimitation surface that is formed by a section of a delimitation element. The inventions simplifies the construction of the device, enabling repeated compacting and welding of conductors. To achieve this, a compacting chamber has a substantially triangular open cross-section, which is surrounded by the sections of the first electrode and the counter-electrode, these sections being adjustable in relation to one another, and by the delimitation element.

Abstract: A method for production of a welded connection between at least one first electrical conductor and at least one second electrical conductor, in which the conductors are brought into a compression chamber enclosed by delimitation elements and welded therein by an ultrasound welding device, one of the delimitation elements forming a sonotrode which may be subjected to ultrasound vibration. According to the invention, in order to connect a first conductor in the desired circumference with second conductors, where the total cross-section of the second conductors for connection to the first conductor can optionally be greater than the usual cross-section with the ultrasound device used, the first conductor is welded sequentially with two or more second conductors in the compression chamber.

Abstract: The present disclosure relates to a device for the ultrasonic processing of a workpiece using an ultrasonic resonator and optionally a counter-die, the workpiece lying against the ultrasonic resonator and the ultrasonic resonator having a converter, a booster and a sonotrode. According to the disclosure, an additional booster is provided between the converter and the sonotrode and both boosters carry a holder for the ultrasonic resonator.

Abstract: An ultrasonic welding machine having a tool in the form of, for example, a sonotrode. In order to allow for an optimal utilization of the working surfaces of the sonotrode, it is proposed to move or mount the sonotrode in a desired position with respect to the element that connects the ultrasonic welding machine to the sonotrode by rotating the sonotrode around its longitudinal axis as well as a transverse axis running perpendicular thereto.

Abstract: An ultrasound welding device for welding metallic conductors for producing a junction point includes two welding surfaces, which are located on opposite sides, and two lateral delimiting surfaces, which extend transverse to the working surfaces and which, together, define a compression space. In order to eliminate longitudinal movement of the conductors during welding, at least one of the lateral delimitation surfaces is additionally structured next to the structured welding surfaces.

Abstract: A method and an array for ultrasound welding of litz wires with a preferably rectangular support, which are jointly inserted in a compression space, the width of which is set to match that of the support.

Abstract: A device for processing workpieces uses ultrasound, with an resonant system comprising an ultrasound generator, an ultrasound sonotrode, and an anvil, wherein a workpiece is processed between the anvil and the ultrasound sonotrode. The ultrasound generator comprises a regulation means which has a regulation member connected upstream of the ultrasound generator to receive a feedback signal from the resonant system and to generate a regulation variable which is supplied to the ultrasound generator. A connecting point is provided between the regulation member and the ultrasound generator, at which the regulation variable of the regulation member is linked to a process variable from the processing procedure.

Abstract: A device for processing workpieces using ultrasound, comprises an ultrasound oscillating structure and an anvil with a counter tool, wherein the ultrasound oscillating structure has an ultrasound sonotrode which can be moved by a carriage in the axial direction thereof and in the direction of the counter tool. A force storage is provided for the counter tool to urge the counter tool with a force towards the ultrasound sonotrode. The invention also concerns a method for operating such a device.

Abstract: The invention concerns a device for processing workpieces using ultrasound, comprising an ultrasound sonotrode and an anvil, wherein a workpiece is processed between the ultrasound sonotrode and the anvil, the ultrasound sonotrode having a recess with open edges in the axial direction and a die is disposed in the recess in the direction towards the workpiece and/or the anvil, the die being displaceable between a rest position retracted into the ultrasound sonotrode and an operating position in which it partially projects out of the ultrasound sonotrode.