Patents Assigned to UNILIN BV
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Patent number: 12123203Abstract: A floor panel contains opposite edges that contain coupling parts to link two floor panels. These coupling parts contain locking planes: first and second locking planes on the first edge with an enclosed angle between 90° and 175°; and third and fourth locking planes on the second edge with an enclosed angle between 90° and 175°. The first locking plane is closer to the top of the floor panel than the second locking plane. The angle with the surface of the floor panel of the first locking plane is smaller than the second locking plane. The angle with the floor plane surfaces of the third locking plane is smaller than that of the fourth locking plane. The second locking plane is provided for interaction with the fourth locking plane of a coupled panel. The first locking plane is provided for interaction with the third locking plane of a coupled panel.Type: GrantFiled: October 2, 2020Date of Patent: October 22, 2024Assignee: UNILIN, BVInventor: Jan De Rick
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Patent number: 12123099Abstract: A method for manufacturing structured press elements comprises at least the following steps: the step of providing an element of metal; the step of providing a mask on a surface of the element for shielding portions of the surface; the step of treating non-shielded portions of the surface of the element; the step of removing the mask; wherein the method comprises at least a step in which the surface of the element is subjected to an ultrasonic treatment and/or that the step of providing the mask comprises at least a treatment with infrared radiation and/or that the step of chemically treating is performed with the surface directed downward.Type: GrantFiled: April 25, 2023Date of Patent: October 22, 2024Assignee: UNILIN BVInventors: Martin Segaert, Christophe Maesen, Dries Brouckaert
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Publication number: 20240343060Abstract: A method for manufacturing a decorative substrate for decorative panels may involve providing a master image. The master image may be printed on a first printable substrate using an inkjet printer, thereby obtaining a first decorative substrate. A printing defect may be evaluated in the first decorative substrate. An error correction operation may be performed on the master image on the basis of the evaluation. A corrected master image may be printed on a second printable substrate to obtain a second decorative substrate. The error correction operation may involve adding an intentional defect to the corrected master image.Type: ApplicationFiled: April 17, 2024Publication date: October 17, 2024Applicants: Unilin, BV, Interprint GmbHInventors: Benjamin CLEMENT, Beauregard BOUTMANS, Robert DAVID, Malte TADDAY
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Patent number: 12116786Abstract: A floor panel with a substrate, including thermoplastic material, a decor provided thereon, and, on at least one pair of opposite edges, coupling parts realized at least partially from the substrate. The coupling parts allow a mechanical locking between two of such floor panels, where the substrate includes a rigid, non-foamed substrate layer of thermoplastic material.Type: GrantFiled: March 22, 2022Date of Patent: October 15, 2024Assignee: UNILIN BVInventors: Kristof Van Vlassenrode, Paul Brusseel, Nick Vanhulle, Jochen Bossuyt
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Patent number: 12116785Abstract: A floor panel with a substrate, including thermoplastic material, a decor provided thereon, and, on at least one pair of opposite edges, coupling parts realized at least partially from the substrate. The coupling parts allow a mechanical locking between two of such floor panels, where the substrate includes a rigid, non-foamed substrate layer of thermoplastic material.Type: GrantFiled: March 22, 2022Date of Patent: October 15, 2024Assignee: UNILIN BVInventors: Kristof Van Vlassenrode, Paul Brusseel, Nick Vanhulle, Jochen Bossuyt
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Publication number: 20240336077Abstract: A method is provided for manufacturing a printed décor sheet. The method may involve providing a first printable or printed substrate. At least one predetermined operation may be performed on the substrate, wherein the predetermined operation causes the deformation of the substrate in at least one direction. The deformation may be measured to obtain at least one deformation parameter. A first master image may be provided. An image processing operation may be performed on the first master image to obtain a second master image. The second master image may be printed on a second printable substrate to obtain the décor sheet. The image processing operation may involve at least modifying the first master image on the basis of the at least one deformation parameter.Type: ApplicationFiled: July 19, 2022Publication date: October 10, 2024Applicant: Unilin, BVInventors: Bastien GRILLET, Christophe MAESEN, Benjamin CLEMENT
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Publication number: 20240336004Abstract: A method is provided for manufacturing a product having a three dimensional surface layer. The method may involve applying a water based resin on an underlying surface of the product. The water based resin may be at least in part thermocurable. A UV-curable liquid may be provided onto at least one portion of the water based resin, when the water based resin is liquid or partially cured. The water based resin may be cured at least by heating. The UV-curable liquid may be optionally UV cured. The UV-curable liquid may be optionally removed. The surface layer and the underlaying surface may be optionally pressed together by a pressing device.Type: ApplicationFiled: July 26, 2022Publication date: October 10, 2024Applicant: Unilin, BVInventor: Benjamin CLEMENT
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Publication number: 20240309234Abstract: A set of inks is provided for inkjet printing on a paper substrate, for example a paper sheet, for being used in laminated panel, preferably a floor, a wall, or furniture panels. The inks may be pigmented inks. The set of inks may include a cyan ink, a yellow ink, at least a red ink, and at least a black ink.Type: ApplicationFiled: March 13, 2024Publication date: September 19, 2024Applicant: Unilin, BVInventor: Benjamin CLEMENT
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Patent number: 12077690Abstract: A sheet includes a support layer and a coating layer on a side of the support layer. The coating layer is partially cured. The coating layer has carbon-carbon double bonds. The relative amount of carbon-carbon double bonds is higher at the surface of the coating layer than at the contact surface of the coating layer with the support layer. Methods are disclosed to manufacture such sheets; and to produce a decorative panel using such sheets.Type: GrantFiled: May 6, 2021Date of Patent: September 3, 2024Assignee: UNILIN BVInventors: Benjamin Clement, Sam Ledegen, Marijn Seynaeve
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Patent number: 12071770Abstract: A floor panel for forming a floor covering, wherein this floor panel is at least composed of a substrate; wherein the floor panel, on at least one pair of opposite edges, comprises coupling parts, which coupling parts allow that two of such floor panels can be coupled to each other by means of a downward movement of one floor panel in respect to the other floor panel; wherein these coupling parts, in the coupled condition of two of such floor panels, form a first locking system, which effects a locking in a first direction perpendicular to the plane of the floor panels, and form a second locking system, which effects a locking in a second direction perpendicular to the edges and in the plane of the floor panels.Type: GrantFiled: September 16, 2022Date of Patent: August 27, 2024Assignee: UNILIN BVInventor: Pieter Devos
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Patent number: 12071768Abstract: A method for composing a set of floor panels for flooring a room is based on a data set in accordance at least with the ground surface area of the room. The method includes the step of establishing a laying plan suitable for the room. The step of establishing a laying plan is carried out by means of a computer. The computer proposes a laying plan on the basis of the data set, taking into account desired limitations. The limitations are used to restrict a database of possible solutions.Type: GrantFiled: May 24, 2019Date of Patent: August 27, 2024Assignee: UNILIN BVInventor: Klaus Lozie
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Patent number: 12065839Abstract: A floor board including a decorative surface layer applied to a substrate, where the substrate has MDF or HDF material at a side edge thereof, where the side edge is treated both with an impregnation agent and/or a sealing agent based on a superabsorbing material. Also a method for manufacturing such floor boards.Type: GrantFiled: March 13, 2023Date of Patent: August 20, 2024Assignee: UNILIN BVInventors: Dieter D'Hondt, Aaron Shaw
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Publication number: 20240269994Abstract: A method for manufacturing a paper layer having a printed pattern, to be used in the manufacturing of panels may involve providing the paper layer with a treatment, including providing the paper layer with an ink receiving substance. The treated paper layer may be provided with at least a portion of the printed pattern. Providing the portion of the printed pattern may involve depositing pigment containing inks on the treated paper layer using a digital inkjet printer. The pigment containing inks may be water-based. The digital inkjet printer may include print heads with nozzles. The depositing may involve firing droplets of pigment containing inks from the nozzles onto the treated paper layer. The paper layer may be fed from a roll, printed upon, and rolled back up again.Type: ApplicationFiled: April 17, 2024Publication date: August 15, 2024Applicant: Unilin, BVInventors: Benjamin CLEMENT, Luc DE BOE
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Patent number: 12049762Abstract: A set of mutually lockable panels comprises a first panel having an edge including a male part and a second panel having an edge including a female part for receiving the male part of the first panel in unlocked condition of the panels. The male part has an outer side which, in locked condition of the panels, is directed to the second panel in a direction substantially parallel to the front face of the first panel, and an opposite inner side which is provided with a locking surface. The female part comprises a locking member, which is pivotable about a pivot axis that extends substantially parallel to the edge of the second panel and an actuator for rotating the locking member from its unlocked condition to a locked condition of the panels.Type: GrantFiled: June 22, 2023Date of Patent: July 30, 2024Assignee: UNILIN BVInventors: Jan Eddy De Rick, Bruno Paul Louis Vermeulen
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Publication number: 20240246349Abstract: An inkjet receiver coating may be used in a method for manufacturing a paper or a thermoplastic foil that is printable with an inkjet printer. The paper or the foil may be used as a decor paper or a decor foil, respectively, in a laminate panel. The paper or the foil may be coated on at least one side with the inkjet receiver coating. The inkjet receiver coating may include at least a binder and an ink reactive compound.Type: ApplicationFiled: April 3, 2024Publication date: July 25, 2024Applicant: Unilin, BVInventors: Benjamin CLEMENT, Matthias IDE, Sam LEDEGEN
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Publication number: 20240240405Abstract: A décor paper for a decorative panel may include a base paper. An ink receiver coating may cover a surface of the base paper. A decorative pattern may be printed on the ink receiver coating. The décor paper may further have one or more of the following features: the ink receiver coating may be present in a dry weight amount below 2 g/sqm; the ink receiver coating may be free from pigment or water-absorbing particles; the decorative pattern may be formed by pigments, and it may be formed by a dry weight amount of pigment below 5 g/sqm; the base paper may be a colored paper; the base paper may have a mean air resistance, as expressed in Gurley value between 10 and 30 seconds and/or the mean air resistance of the base paper provided with the ink receiver coating may be between 10 and 25 seconds.Type: ApplicationFiled: December 29, 2023Publication date: July 18, 2024Applicant: Unilin, BVInventor: Benjamin CLEMENT
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Patent number: 12030282Abstract: A foam flooring includes a stone-plastic base material structure, which sequentially comprises, from top to bottom, a first stable layer, a foaming layer and a second stable layer. The first stable layer and the second stable layer are both sheets with a PVC resin and filler powder as main components, with 25-40 parts by mass of the PVC resin and 55-75 parts by mass of the filler powder; and the density of the SPC foam flooring is 1.4-1.6 g/cm3. The foaming layer is arranged between the two stable layers, such that the overall density of the flooring is significantly reduced and reaches 1.4-1.6 g/m3; since the foaming layer is arranged inside, the surface strength of the overall flooring is not influenced.Type: GrantFiled: September 25, 2019Date of Patent: July 9, 2024Assignee: UNILIN, BVInventors: Jiangang Song, Jiajin Fu, Fuqing Liu
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Patent number: 12031338Abstract: A polyvinyl chloride polymer (PVC) composite material is described herein. The PVC composite material includes 40-60 parts by weight of PVC, 40-60 parts by weight of calcium carbonate, 0.2-0.6 parts by weight of composite foaming agent, 3-5 parts by weight of foam regulator, 2-4 parts by weight of toughener, 0.8-1.2 parts by weight of lubricant, and 2-3 parts by weight of stabilizer. Meanwhile, the present invention provides a foam board made of the PVC composite material and flooring. The resulting PVC products have a high-strength structure and a good foaming property, bring the comfort to feet as the resilient flooring does, have a satisfied sound reduction and can be easily installed as the hard flooring could.Type: GrantFiled: February 29, 2016Date of Patent: July 9, 2024Assignee: UNILIN BVInventor: Qinghua Fang
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Patent number: 12031337Abstract: A floor may include a substrate having a top side and a bottom side. A top layer may be provided on the substrate. The top layer may consist of a printed thermoplastic film and a thermoplastic transparent or translucent layer provided on the printed thermoplastic film. The top layer may be directly adhered to the substrate by heat welding the printed thermoplastic film and the top side of the substrate, in the absence of a glue layer. The substrate may be a synthetic material board including a filler. The substrate at least at two opposite edges may include coupling means provided in the synthetic material board. The thermoplastic transparent or translucent layer may be provided with a structure.Type: GrantFiled: January 18, 2023Date of Patent: July 9, 2024Assignee: UNILIN, BVInventors: Laurent Meersseman, Martin Segaert
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Patent number: 12024899Abstract: A floor panel arranged to be installed according to the fold-down principle, with a first pair and a second pair of edges. The second pair of edges coupling parts are arranged to be coupled to each other by a downward movement with two contact zones at opposite sides of a male part which fits into a female part. The ratio between the horizontal distance between the middle of the first contact zone and the middle of the second contact zone, and the vertical distance between the middle of the first contact zone and the middle of the second contact zone is more than 5, and/or wherein well-defined support points are applied.Type: GrantFiled: January 20, 2023Date of Patent: July 2, 2024Assignee: UNILIN, BVInventor: Jan Eddy De Rick