Abstract: Aspects of the invention include methods and systems for a testing mechanism to be utilized when repairing and replacing a valve utilized on a tank car. The testing mechanism may comprise a pipe plug device configured to plug a siphon pipe located on a tank car and a pressure test device to conduct a leak detect test after the pipe plug device is removed from the siphon pipe. The pipe plug device may include a pipe plug bladder and a pipe plug pressure fitting to inflate and deflate the pipe plug bladder against a wall of the siphon pipe. The pressure test device may include a pressure test valve cap with a test valve bladder located on the pressure test valve cap, a bladder pressure fitting to inflate and deflate the test valve bladder, and a test pressure fitting to pressurize a valve, the test pressure fitting located on the pressure test valve cap.

Abstract: Aspects of the invention include methods and systems for a testing mechanism to be utilized when repairing and replacing a valve utilized on a tank car. The testing mechanism may comprise a pipe plug device configured to plug a siphon pipe located on a tank car and a pressure test device to conduct a leak detect test after the pipe plug device is removed from the siphon pipe. The pipe plug device may include a pipe plug bladder and a pipe plug pressure fitting to inflate and deflate the pipe plug bladder against a wall of the siphon pipe. The pressure test device may include a pressure test valve cap with a test valve bladder located on the pressure test valve cap, a bladder pressure fitting to inflate and deflate the test valve bladder, and a test pressure fitting to pressurize a valve, the test pressure fitting located on the pressure test valve cap.

Abstract: Aspects of the invention include methods and systems for a testing mechanism to be utilized when repairing and replacing a valve utilized on a tank car. The testing mechanism may comprise a pipe plug device configured to plug a siphon pipe located on a tank car and a pressure test device to conduct a leak detect test after the pipe plug device is removed from the siphon pipe. The pipe plug device may include a pipe plug bladder and a pipe plug pressure fitting to inflate and deflate the pipe plug bladder against a wall of the siphon pipe. The pressure test device may include a pressure test valve cap with a test valve bladder located on the pressure test valve cap, a bladder pressure fitting to inflate and deflate the test valve bladder, and a test pressure fitting to pressurize a valve, the test pressure fitting located on the pressure test valve cap.

Abstract: Aspects of the invention include methods and systems for a testing mechanism to be utilized when repairing and replacing a valve utilized on a tank car. The testing mechanism may comprise a pipe plug device configured to plug a siphon pipe located on a tank car and a pressure test device to conduct a leak detect test after the pipe plug device is removed from the siphon pipe. The pipe plug device may include a pipe plug bladder and a pipe plug pressure fitting to inflate and deflate the pipe plug bladder against a wall of the siphon pipe. The pressure test device may include a pressure test valve cap with a test valve bladder located on the pressure test valve cap, a bladder pressure fitting to inflate and deflate the test valve bladder, and a test pressure fitting to pressurize a valve, the test pressure fitting located on the pressure test valve cap.

Abstract: A manway assembly for a railroad tank car features a nozzle defining a central opening and having a sidewall, a cover, a hinge attaching the cover to the nozzle, and a seal assembly to seal the cover to the nozzle. The seal assembly may include a circumferential seal and a circumferential seal channel. The circumferential seal may include a top portion, a bottom portion opposite the top portion, and a side portion between the top portion and the bottom portion. An underside edge portion of the cover may be provided with the circumferential seal channel. The circumferential seal may be positioned within the circumferential seal channel. The circumferential seal may have a C-shaped cross section and may be positioned in the circumferential seal channel such that the top portion of the seal is seated against a top wall of the circumferential seal channel and the bottom portion of the seal is seated against a circumferential ledge of the nozzle.

Abstract: A manway assembly for a railroad tank car features a nozzle defining a central opening and having a sidewall, a cover, a hinge attaching the cover to the nozzle, and a seal assembly to seal the cover to the nozzle. The seal assembly may include a circumferential seal and a circumferential seal channel. The circumferential seal may include a top portion, a bottom portion opposite the top portion, and a side portion between the top portion and the bottom portion. An underside edge portion of the cover may be provided with the circumferential seal channel. The circumferential seal may be positioned within the circumferential seal channel. The circumferential seal may have a C-shaped cross section and may be positioned in the circumferential seal channel such that the top portion of the seal is seated against a top wall of the circumferential seal channel and the bottom portion of the seal is seated against a circumferential ledge of the nozzle.

Abstract: A handle assembly for an outlet valve for a tank, where the outlet valve has a stem that is actuated to open and close the outlet valve, is provided. The handle assembly includes a handle. A shaft is attached to the handle, and an adapter attached to the shaft. A bracket is adapted to mount the shaft to the tank so that the shaft is pivotally mounted with respect to the tank and movable with respect to the outlet valve between an engaged position, where the adapter is connected to the stem, and a disengaged position, where the adapter is disconnected from the stem.

Abstract: A handle assembly for an outlet valve for a tank, where the outlet valve has a coupler that is actuated to open and close the outlet valve, is provided. The handle assembly includes a handle with a shaft attached to the handle. The shaft has a tip. A bracket is adapted to mount the shaft to the tank so that the shaft is pivotally mounted with respect to the tank and movable with respect to the outlet valve between an engaged position, where the tip of the shaft engages the coupler, and a disengaged position, where the tip of the shaft is disengaged from the coupler.

Abstract: A removable independent steam jacket for a bottom outlet valve of a railroad tank car able to connect to an existing bottom outlet valve, with or without an integral steam jacket, in a field environment without having to take the tank car in for repairs having a partially annular hollow base with a rectangular cross-section and a plurality of pipes connected to the base extending away from the bottom of the base. The removable steam jacket also has a plurality of mounting brackets connected to the bottom the base for installing and removing it from the bottom outlet valve.

Abstract: Railroad tank cars are provided that include an inner tank, an outer tank, and tank to tank clearance between the inner tank and the outer tank. Insulation and spacers can be located within the tank to tank clearance. The inner tank can shift within the outer tank, and spacers can crush, under significant force loading, such as impact forces generated during a collision or derailment. The inner tank, insulation, spacers, and outer tank thus form an energy absorbing system that reduces the likelihood that the inner tank will be breached, and that a hazardous material contained therein will be released, under such conditions.

Abstract: A railcar has an on-board system for weighing a load of the railcar. A center plate load cell is attached to the bottom of the railcar body and supports the first end of the railcar body on a truck assembly via the center bowl of the truck assembly. A pair of side bearing load cells are mounted to the bottom of the railcar body so as to flank the center plate load cell. A pair of side bearings are positioned on the top surface of the truck assembly bolster in alignment with the pair of side bearing load cells. Circuitry sums signals from the center plate load cell and the pair of side bearing load cells to provide a summed output corresponding to a weight of the railcar load. The summed output is conditioned and transmitted via a satellite and/or cable system to a remote receiving station.

Abstract: A manway assembly features a nozzle featuring a groove. A cover is attached to the nozzle and may be pivoted between open and closed positions. Retainers secure latch segments to the cover so that they may slide with respect to the cover. A latching mechanism moves the latch segments into and out of engagement with the groove of the nozzle sidewall when the cover is in the closed position. The latching mechanism may include a screw rod that is turned to move the latch segments. The nozzle may also include a nozzle rim that is provided with the manway assembly and secured to a remaining portion of the nozzle. The nozzle assembly may also include an outer cover attached to the nozzle in a hinged fashion and adapted to cover the manway cover when in the closed position to protect the latching mechanism from the environment and tampering.

Abstract: A railcar has an on-board system for weighing a load of the railcar. A center plate load cell is attached to the bottom of the railcar body and supports the first end of the railcar body on a truck assembly via the center bowl of the truck assembly. A pair of side bearing load cells are mounted to the bottom of the railcar body so as to flank the center plate load cell. A pair of side bearings are positioned on the top surface of the truck assembly bolster in alignment with the pair of side bearing load cells. Circuitry sums signals from the center plate load cell and the pair of side bearing load cells to provide a summed output corresponding to a weight of the railcar load. The summed output is conditioned and transmitted via a satellite and/or cable system to a remote receiving station.

Abstract: A railcar has an on-board system for detecting conditions of the railcar. The on-board system includes a plurality of condition sensors positioned on the railcar. A transceiver is in communication with each of the plurality of condition sensors so as to receive condition data from the plurality of condition sensors. The transceiver transmits the condition data to a receiving station remote from the railcar for review and analysis.

Abstract: A manway assembly features a nozzle defining a central opening. The nozzle has a groove or a plurality of grooves. A hinge pivotally attaches a cover to the nozzle so that the cover may be pivoted between an open position, where the central opening is generally uncovered, and a closed position, where the central opening is generally covered by the cover. Retainers secure a plurality of latch segments to the cover so that the latch segments may slide with respect to the cover. A latching mechanism moves the latch segments into engagement with the groove of the nozzle sidewall when the cover is in the closed position. The latching mechanism also removes the latch segments from engagement with the sidewall groove when the cover is to be opened.

Abstract: A handle assembly for an outlet valve for a tank, where the outlet valve has a coupler that is actuated to open and close the outlet valve, is provided. The handle assembly includes a handle with a shaft attached to the handle. The shaft has a tip. A bracket is adapted to mount the shaft to the tank so that the shaft is pivotally mounted with respect to the tank and movable with respect to the outlet valve between an engaged position, where the tip of the shaft engages the coupler, and a disengaged position, where the tip of the shaft is disengaged from the coupler.

Abstract: A system for welding a tub of a railroad tank car includes a manipulator boom adapted to move with respect to the interior surface of the tank shell. A hybrid laser arc welding head mounted to the manipulator. A supplemental gas metal arc welding head includes dual wires of welding material and is mounted to the manipulator adjacent to the hybrid laser arc welding head. An inductive heating coil is mounted adjacent to the supplemental gas metal arc welding head. The hybrid laser arc welding head welds a seam of the railroad tank car shell with the supplemental gas metal arc welding head following to generally complete filling of a resulting weld joint with welding metal. The supplemental gas metal arc welding head is followed with the inductive heating coil to provide heat to normalize the resulting weld joint.

Abstract: A railcar has an on-board system for weighing a load of the railcar. A center plate load cell is attached to the bottom of the railcar body and supports the first end of the railcar body on a truck assembly via the center bowl of the truck assembly. A pair of side bearing load cells are mounted to the bottom of the railcar body so as to flank the center plate load cell. A pair of side bearings are positioned on the top surface of the truck assembly bolster in alignment with the pair of side bearing load cells. Circuitry sums signals from the center plate load cell and the pair of side bearing load cells to provide a summed output corresponding to a weight of the railcar load. The summed output is conditioned and transmitted via a satellite and/or cable system to a remote receiving station.

Abstract: A manway cover assembly for a railroad tank car. The manway cover assembly is moveable between a closed position in covering relationship with a manway nozzle and an open position that permits access into the tank car. The manway cover assembly includes a manway cover having a generally inwardly convex central portion and a generally flat outer annular portion having an inwardly facing recess formed therein for receipt of an upper edge of the manway nozzle. A generally flat round weather shield member is attached to the outer ring member in covering relationships with the central inwardly convex portion of the manway cover member.

Abstract: A method and system for monitoring the level of flowable material contained in a transportable vessel that utilizes microwave gauging technology. The system includes a microwave lens/seal assembly, a microwave transceiver assembly, a controller/processor assembly and a computer. The lens/seal assembly is permanently secured to the vessel. The microwave transceiver assembly is adapted to be releasably attached to the vessel. The controller/processor assembly and the computer may be located at a loading/unloading facility.