Patents Assigned to Unipres Corporation
  • Patent number: 11933398
    Abstract: Two-speed transmission apparatus for electric vehicle comprises a planetary gear mechanism 16, friction brake 28 and friction clutch 26 in coaxial arrangement between input axis 10 and output axis 12, first speed is obtained by fastening the friction brake 28 and one-on-one second speed is obtained by fastening friction clutch 26. The electric actuator 30 to switch first speed and second speed comprises electric motor 32, a torque-thrust converting mechanism 36 and pusher 34. The torque-thrust converting mechanism 36 comprises inside cylindrical screw 40 being rotated by control motor 32 and outside cylindrical nut 42 which is screwed with cylindrical screw 40 and is connected to pusher 34 so as to integrally axis-move. The control motor 32 may include an electromagnetic brake to fasten the friction brake 28 and the friction clutch 26. Thrust of the axial direction may be transmitted by the swing of an arm 316.
    Type: Grant
    Filed: January 29, 2022
    Date of Patent: March 19, 2024
    Assignee: UNIPRES CORPORATION
    Inventors: Akimasa Mori, Hiroaki Ono
  • Publication number: 20240011559
    Abstract: The two-speed transmission apparatus for an electric vehicle comprises a planetary gear mechanism 16, a friction brake 28 and a friction clutch 26 in a coaxial arrangement between an input axis 10 and an output axis 12, the first speed is obtained by fastening the friction brake 28 and one-on-one the second speed is obtained by fastening the friction clutch 26. The electric actuator 30 to switch the first speed and the second speed comprises an electric motor 32, a torque-thrust converting mechanism 36 and a pusher 34. The torque-thrust converting mechanism 36 comprises an inside cylindrical screw 40 being rotated by the control motor 32 and an outside cylindrical nut 42 which is screwed with the cylindrical screw 40 and is connected to the pusher 34 so as to integrally axis-move. The control motor 32 may include an electromagnetic brake to fasten the friction brake 28 and the friction clutch 26. The thrust of the axial direction may be transmitted by the swing of an arm 316.
    Type: Application
    Filed: January 29, 2022
    Publication date: January 11, 2024
    Applicant: UNIPRES CORPORATION
    Inventors: Akimasa MORI, Hiroaki ONO
  • Patent number: 11754124
    Abstract: A torsional vibration reduction apparatus has coil springs. The coil springs are received in paired input member side coil spring receiving portions and an output member side coil spring receiving portion. The paired input member side coil spring receiving portions comprise forward rotation side and reverse rotation side guide portions between forward rotation side and reverse rotation side spring pedestals. The output member side coil spring receiving portion comprises forward rotation side and reverse rotation side guide portions between forward rotation side and reverse rotation side spring pedestals. In forward rotation and reverse rotation, since the displacement of the coil springs under the centrifugal force is received by the guide portions and the vertical component force of the elastic force is small, sliding resistance is suppressed, the hysteresis torque is reduced, additive components are not required, and the installation positions of the coil springs cannot be restricted.
    Type: Grant
    Filed: February 19, 2019
    Date of Patent: September 12, 2023
    Assignee: UNIPRES CORPORATION
    Inventors: Yutaka Murata, Atsushi Kobayashi
  • Patent number: 11548203
    Abstract: A strip-shape softened resin sheet (S) which is continuously extruded from a molten resin extruder is cut to a unit resin sheet and a press molded product is manufactured by press-molding the unit resin sheet in a press-molding machine 20. Prior to press-molding the unit resin sheet (U) by the press-molding machine, the unit resin sheet (U) is heated by a heating machine 16. The heating machine 16 comprises a first heating furnace 84 and a second heating furnace 86. The first heating furnace 84 includes a series of heaters 84-3 and 84-4 whose heat source is infrared ray in a far-infrared region and the second heating furnace 86 includes a series of heaters 86-3 and 86-4 whose heat source is the infrared ray in a middle-infrared region. In the first furnace 84, the unit resin sheet (U) is continuously conveyed with a low velocity and is gradually heated by the far-infrared ray up to temperature which is slightly lower than the temperature which is suitable for press-molding the unit resin sheet (U).
    Type: Grant
    Filed: March 20, 2019
    Date of Patent: January 10, 2023
    Assignee: UNIPRES CORPORATION
    Inventors: Katsuhisa Endoh, Masato Usami
  • Patent number: 11519485
    Abstract: The present invention relates to a lock-up clutch of a torque converter. A cover (10) is separated to a pilot (48) and includes an opening (10-1) for installing the pilot (48). Before assembling a clutch driving portion such as a piston, a separator, drive plates, a seal ring, and driven plates, to the pilot (48), rivets (53) are press-fitted into the pilot (48), the cover (10) is abutted to respective head portions of the rivets (53), and the pilot (48) is installed in the cover (10) and is fixed to the cover (10) by welding. Thereafter, the piston, the drive plates and the driven plates are disposed between the separator and the cover (10), the seal ring is contact with the separator, the separator is press-fitted into projection ends of the rivets (53), and then projection portions (53-2) of the rivets (53) are crimped.
    Type: Grant
    Filed: August 23, 2019
    Date of Patent: December 6, 2022
    Assignees: UNIPRES CORPORATION, JATCO Ltd, NISSAN MOTOR CO., LTD.
    Inventors: Nobuhiko Furuya, Ryuta Mori, Mitsuyoshi Tako, Daisuke Nakahara, Koshi Asao, Daisuke Usui, Takumi Watanabe, Yasuhiro Ishikawa
  • Patent number: 11414141
    Abstract: An undercover (31) for rectifying airflow under a floor of a vehicle while driving the vehicle includes screw pedestals (42) for fixing screws (41) or nut pedestals for nuts, which are served as fastening points to a vehicle body (29). Interference caps (58) which are a molded product made from an elastic resin material are fitted between the adjacent pedestals. Under a state that the undercover (31) is engaged with and is attached to the vehicle body by the screws, a top portion (60) of the interference caps (59) is elastically deformed and is abutted to the opposite vehicle body surface, and the above abutment is maintained. Small clearance between the undercover and the vehicle body are maintained, and interference between the undercover and the vehicle due to vibration while driving is prevented, without changing the number of fastening points of the undercover to the vehicle body.
    Type: Grant
    Filed: June 12, 2018
    Date of Patent: August 16, 2022
    Assignee: UNIPRES CORPORATION
    Inventors: Katsuhisa Endoh, Takafumi Endo
  • Patent number: 11408488
    Abstract: The present invention relates to a two-stage transmission for an electrically driven vehicle including a dog clutch and a friction clutch, and an object of the present invention is to prevent a torque drop when shifting gears. The two-stage transmission for the electrically driven vehicle includes a planetary gear mechanism (12), a dog clutch (28), a friction clutch (30), an armature (26) to switch between the dog clutch (28) and the friction clutch (30), and an electromagnetic coil (31) to drive the armature (26). In the dog clutch (28) and the friction clutch (30), the coupling relationship among the rotational elements of the planetary gear mechanism (12) is set such that the dog clutch (28) is fastened and the friction clutch (30) is not fastened in speed reduction (the first speed), and the dog clutch (28) is not fastened and the friction clutch (30) is fastened in speed increase (the second speed).
    Type: Grant
    Filed: June 26, 2020
    Date of Patent: August 9, 2022
    Assignee: UNIPRES CORPORATION
    Inventors: Ryo Shirosaki, Ryosuke Suzuki, Hideyuki Nezu, Yuta Oono, Kentaro Furukawa
  • Patent number: 11396913
    Abstract: The present invention relates to a two-speed transmission for an electric driving vehicle and the two-speed transmission for an electric vehicle has only one actuator. The transmission comprises a planetary gear mechanism (12), an elastic body (44), an armature (26) to integrally rotate with an input axis, an electromagnetic coil (46) and a multi-plate friction clutch (30). A ring gear (20) is fixed to a housing. The armature (26) comprises clutch projection portions (26-1). A dog clutch is constituted by the clutch projection portions (26-1) and recess portions (18-2) of a sun gear (18). When the electromagnetic coil (46) is not electrically energized, the dog clutch is engaged. The rotation of the input axis is reduced and is transmitted to an output axis via the sun gear (18) and a carrier (16).
    Type: Grant
    Filed: November 30, 2018
    Date of Patent: July 26, 2022
    Assignee: UNIPRES CORPORATION
    Inventors: Ryo Shirosaki, Ryosuke Suzuki, Hideyuki Nezu, Takashi Matsuura, Yuuta Oono, Atsushi Kobayashi, Yutaka Murata, Yoichi Furuichi
  • Patent number: 11326653
    Abstract: A clutch hub which is engaged with the clutch plates in an outer circumference is a press-molding article made from one steel sheet. In its inner circumferential surface, plural oil grooves for cooling the clutch plates, which are extended to a shaft direction and have a space in a circumferential direction. Each of dams as a press-molding portion extending to radial inward is formed at an end portion of each of the oil groove. The dams include an upright front surface and a back surface, and the bottom surfaces and both side surfaces of the oil grooves are integrated with the dams at the front surface side and the back surface side.
    Type: Grant
    Filed: August 10, 2018
    Date of Patent: May 10, 2022
    Assignee: UNIPRES CORPORATION
    Inventors: Daichi Watanabe, Masamichi Miwa, Ryosuke Suzuki, Hideyuki Nezu
  • Publication number: 20220128129
    Abstract: The present invention relates to a two-stage transmission for an electrically driven vehicle including a dog clutch and a friction clutch, and an object of the present invention is to prevent a torque drop when shifting gears. The two-stage transmission for the electrically driven vehicle includes a planetary gear mechanism (12), a dog clutch (28), a friction clutch (30), an armature (26) to switch between the dog clutch (28) and the friction clutch (30), and an electromagnetic coil (31) to drive the armature (26). In the dog clutch (28) and the friction clutch (30), the coupling relationship among the rotational elements of the planetary gear mechanism (12) is set such that the dog clutch (28) is fastened and the friction clutch (30) is not fastened in speed reduction (the first speed), and the dog clutch (28) is not fastened and the friction clutch (30) is fastened in speed increase (the second speed).
    Type: Application
    Filed: June 26, 2020
    Publication date: April 28, 2022
    Applicant: UNIPRES CORPORATION
    Inventors: Ryo SHIROSAKI, Ryosuke SUZUKI, Hideyuki NEZU, Yuta OONO, Kentaro FURUKAWA
  • Publication number: 20210362397
    Abstract: A strip-shape softened resin sheet (S) which is continuously extruded from a molten resin extruder is cut to a unit resin sheet and a press molded product is manufactured by press-molding the unit resin sheet in a press-molding machine 20. Prior to press-molding the unit resin sheet (U) by the press-molding machine, the unit resin sheet (U) is heated by a heating machine 16. The heating machine 16 comprises a first heating furnace 84 and a second heating furnace 86. The first heating furnace 84 includes a series of heaters 84-3 and 84-4 whose heat source is infrared ray in a far-infrared region and the second heating furnace 86 includes a series of heaters 86-3 and 86-4 whose heat source is the infrared ray in a middle-infrared region. In the first furnace 84, the unit resin sheet (U) is continuously conveyed with a low velocity and is gradually heated by the far-infrared ray up to temperature which is slightly lower than the temperature which is suitable for press-molding the unit resin sheet (U).
    Type: Application
    Filed: March 20, 2019
    Publication date: November 25, 2021
    Applicant: UNIPRES CORPORATION
    Inventors: Katsuhisa ENDOH, Masato USAMI
  • Publication number: 20210362390
    Abstract: A strip-shape softened resin sheet (S) which is continuously extruded from a molten resin extruder is cut to a unit resin sheet and a press molded product is manufactured by press-molding the unit resin sheet in a press-molding machine. Prior to cutting the continuously extruded strip-shape softened resin sheet (S) to the unit resin sheet (U) , the slits C1, C2, C3, C4 and C5 which promote the molding to the press molded part from the unit resin sheet (U) (improve an inflow property of the material) are formed by a cutter which is upwardly and downwardly driven by an air cylinder at a portion P3 in which the material therein is out of a range of the press molded products P1 and P2 obtained by press-molding the press molded product by using the press molding machine and becomes a scrap. The inflow property of the resin material for vertical walls and embossment portions when press-molding is improved and the defects of the product can be prevented.
    Type: Application
    Filed: March 20, 2019
    Publication date: November 25, 2021
    Applicant: UNIPRES CORPORATION
    Inventors: Katsuhisa ENDOH, Masato USAMI
  • Patent number: 11161164
    Abstract: A method for manufacturing a press-molded article may include molding a blank material which is a steel plate into a press-molded article by sandwiching the blank material between a first molding surface and a second molding surface of a die, and press-molding the blank material into a predetermined shape. The method for manufacturing a press-molded article may include irradiating a predetermined portion of the press-molded article with infrared light after removing the press-molded article from the die.
    Type: Grant
    Filed: September 30, 2020
    Date of Patent: November 2, 2021
    Assignee: UNIPRES CORPORATION
    Inventors: Tsutomu Serizawa, Ryo Gawasawa
  • Patent number: 11125306
    Abstract: The present invention relates to relates to an improvement of a dividing wall for a primary pulley in a belt-type continuously variable transmission. It is an object of the present invention to obtain a desired strength characteristic without performing a soft nitriding treatment and achieve cost reduction. A hydraulic pressure chamber is formed between the dividing wall and the movable sheave, and the dividing wall comprises a small-diameter annular disc portion 32 extended from the central cylinder portion 30, which is attached to a rotational shaft, in a radial direction. In the small-diameter annular disc portion 32, a connecting portion which is connected to an intermediate body portion 34 is a bent portion 38 which is bent at substantially 90 [deg].
    Type: Grant
    Filed: February 8, 2018
    Date of Patent: September 21, 2021
    Assignee: UNIPRES CORPORATION
    Inventors: Nobuhiko Furuya, Masamichi Miwa, Toshiyuki Ichikawa, Katsuyo Fukumoto, Yosuke Sugisawa, Tsutomu Kaji
  • Publication number: 20210215239
    Abstract: The present invention relates to a lock-up clutch of a torque converter. A cover (10) is separated to a pilot (48) and includes an opening (10-1) for installing the pilot (48). Before assembling a clutch driving portion such as a piston, a separator, drive plates, a seal ring, and driven plates, to the pilot (48), rivets (53) are press-fitted into the pilot (48), the cover (10) is abutted to respective head portions of the rivets (53), and the pilot (48) is installed in the cover (10) and is fixed to the cover (10) by welding. Thereafter, the piston, the drive plates and the driven plates are disposed between the separator and the cover (10), the seal ring is contact with the separator, the separator is press-fitted into projection ends of the rivets (53), and then projection portions (53-2) of the rivets (53) are crimped.
    Type: Application
    Filed: August 23, 2019
    Publication date: July 15, 2021
    Applicants: UNIPRES CORPORATION, JATCO Ltd, NISSAN MOTOR CO., LTD.
    Inventors: Nobuhiko FURUYA, Ryuta MORI, Mitsuyoshi TAKO, Daisuke NAKAHARA, Koshi ASAO, Daisuke USUI, Takumi WATANABE, Yasuhiro ISHIKAWA
  • Publication number: 20210107186
    Abstract: The present invention relates to a cooling method and a cooling device of molded resin products which are made from a synthetic resin as a raw material and are ejected from a press molding apparatus. An object of the present invention is to shorten a molding time and ensure product quality. A molded resin product M which is ejected from a die in a still hot state is supplied on plural jigs 30 on a rotational stage 26 in a cooling chamber 24 from an inlet 34. Dry mist F is sprayed from nozzles 60 of spraying units disposed at upper portions of the cooling chamber 24 to the molded resin product M. The dry mist F sprayed from the nozzles 60 to the molded resin product M is vaporized under a heat amount in which the molded resin product M has. Thereby, the heat is removed from the molded resin product M, and the cooled molded resin product M is ejected from the outlet 38 without adhesion of a water droplet. The dry mist is sprayed in a state that the cooling chamber 24 is closed.
    Type: Application
    Filed: March 12, 2018
    Publication date: April 15, 2021
    Applicant: UNIPRES CORPORATION
    Inventors: Katsuhisa ENDOH, Masato USAMI
  • Publication number: 20210071721
    Abstract: The present invention relates to a two-speed transmission for an electric driving vehicle and the two-speed transmission for an electric vehicle has only one actuator. The transmission comprises a planetary gear mechanism (12), an elastic body (44), an armature (26) to integrally rotate with an input axis, an electromagnetic coil (46) and a multi-plate friction clutch (30). A ring gear (20) is fixed to a housing. The armature (26) comprises clutch projection portions (26-1). A dog clutch is constituted by the clutch projection portions (26-1) and recess portions (18-2) of a sun gear (18). When the electromagnetic coil (46) is not electrically energized, the dog clutch is engaged. The rotation of the input axis is reduced and is transmitted to an output axis via the sun gear (18) and a carrier (16).
    Type: Application
    Filed: November 30, 2018
    Publication date: March 11, 2021
    Applicant: UNIPRES CORPORATION
    Inventors: Ryo SHIROSAKI, Ryosuke SUZUKI, Hideyuki NEZU, Takashi MATSUURA, Yuuta OONO, Atsushi KOBAYASHI, Yutaka MURATA, Yoichi FURUICHI
  • Patent number: 10927900
    Abstract: A wet-type multi plate clutch is configured to be used for a transmission in an automobile. A clutch pack is provided with a plurality of drive plates and a plurality of driven plates. The drive plates have single surfaces on which first clutch facings are fixed and opposed surfaces on which annular grooves are formed along entire peripheral lengths. The driven plates have single surfaces on which second clutch facings are fixed and opposed surfaces on which annular grooves are formed along entire peripheral lengths. The sliding surfaces of the drive plates and the driven plates are arranged between the first and second clutch facings, which are axially adjacent with each other.
    Type: Grant
    Filed: August 2, 2018
    Date of Patent: February 23, 2021
    Assignee: UNIPRES CORPORATION
    Inventors: Ryosuke Suzuki, Hideyuki Nezu, Takashi Matsuura
  • Patent number: 10927901
    Abstract: A wet-type multi plate clutch having a obtaining hydraulic chamber, which is capable of increasing a fuel consumption efficiency by reducing a load of an oil pump for clutch oil for engaging the clutch and which realizes a simplified structure by eliminating a necessity of a canceller chamber. A disk spring 46 is, at its outer peripheral part, is supported by a clutch drum 10 and contacts, at its inner peripheral part, with a spring presser part 12-1 of the piston 12. The disk spring 46 faces, at the side opposite the piston 12, with clutch pack 20. A forward movement of the piston 12 by operating pressure in a hydraulic chamber is transmitted to the clutch pack 20 via the disk spring 46, resulting in an engaged condition of the clutch pack 20. A driving force of the piston 12 by the hydraulic oil pressure is boosted under a lever ratio a/b of the disk spring 46 and is transmitted to the clutch pack 20.
    Type: Grant
    Filed: January 4, 2019
    Date of Patent: February 23, 2021
    Assignee: UNIPRES CORPORATION
    Inventors: Hideyuki Nezu, Ryosuke Suzuki, Kazuhiro Ohta
  • Publication number: 20200386275
    Abstract: The present invention relates to a torsional vibration reduction apparatus which uses coil springs and can obtain expected torsional vibration reduction performance by reducing the hysteresis torque caused by the sliding of coil springs (50) without restricting the layout and requiring the additive components. The coil springs (50) are received in paired input member side coil spring receiving portions (44) and an output member side coil spring receiving portion (48). The paired input member side coil spring receiving portions (44) comprise forward rotation side and reverse rotation side guide portions (44-1a) and (44-1b) between forward rotation side and reverse rotation side spring pedestals (44a) and (44b). The output member side coil spring receiving portion (48) comprises forward rotation side and reverse rotation side guide portions (48-1a) and (48-1b) between forward rotation side and reverse rotation side spring pedestals (48a) and (48b).
    Type: Application
    Filed: February 19, 2019
    Publication date: December 10, 2020
    Applicant: UNIPRES CORPORATION
    Inventors: Yutaka MURATA, Atsushi KOBAYASHI