Abstract: An apparatus and method for mounting a solar panel array on a surface is disclosed. The solar panel array includes a plurality of solar panel modules and a hybrid solar panel module mounting assembly. The hybrid solar panel module mounting assembly includes a component of a rail-based mounting system and a component of a rail-less mounting system. At least one of the plurality of solar panel modules is mounted on the component of the rail-based mounting system and at least one of the plurality of solar panel modules is mounted on the component of the rail-less mounting system.
Type:
Grant
Filed:
April 25, 2016
Date of Patent:
March 17, 2020
Assignee:
Unirac Inc.
Inventors:
Nathan Schuit, Jason Mayfield, December Cowen, Darren Womacks
Abstract: An integral, monolithic mounting bracket supports a corner of a photovoltaic module. The bracket includes a ballast tray for holding one or more ballast blocks, and includes a plurality of monolithic support legs that are disposed at acute angles from a plane of the ballast tray and that are integral with the ballast tray. The bracket can be manufactured by stamping at least two identical sections of metal from the sheet and then bending-up each section on its remaining uncut fourth side into a near-vertical position, so that each bent-up section forms a monolithic support leg.
Type:
Grant
Filed:
December 4, 2018
Date of Patent:
February 25, 2020
Assignee:
Unirac Inc.
Inventors:
Steve Bauer, Bill Vaught, Kim Weaver, Caitlin Purigraski, Stacy Harris, Charles Stubbs, David Saenz Alvarez
Abstract: An apparatus and method for mounting a solar panel in a solar panel mounting assembly is disclosed. The solar panel mounting assembly includes a mounting bracket and a helical drive, where the mounting bracket is vertically adjustable by the helical drive. The helical drive engages with a stanchion that is variably positioned along a base member that is fixed to a roof.
Type:
Grant
Filed:
April 25, 2016
Date of Patent:
October 29, 2019
Assignee:
Unirac Inc.
Inventors:
Nathan Schuit, Jason Mayfield, Klaus Nicolaedis, Todd Ganshaw
Abstract: A universal end clamp and method for clamping a solar module to a rail are configured for applying a torque to a clamp body and generating a compressive clamping force between the body and a lower flange of a solar panel module frame so that the lower flange of the module frame is clamped to the rail. The clamp is disposed underneath the solar module, where it cannot be seen. The components of the assembly that can move include threaded bolts, front and rear T-slides, drive blocks, cams, coil springs, leaf springs, and offset drive brackets.
Type:
Grant
Filed:
August 8, 2017
Date of Patent:
October 22, 2019
Assignee:
Unirac Inc.
Inventors:
Stacy Harris, David S. Alvarez, Thomas Young, Todd Ganshaw
Abstract: A trim-rail for use in a solar panel mounting assembly is disclosed. The trim-rail includes a tilted spring support ledge on a side of the trim-rail. A photovoltaic module is elastically supportable on the tilted spring support ledge when the photovoltaic module is installed on the tilted spring support ledge.
Type:
Grant
Filed:
November 15, 2016
Date of Patent:
July 2, 2019
Assignee:
Unirac Inc.
Inventors:
Nathan Schuit, Jason Mayfield, Ernest Gallegos
Abstract: Improved versions of flat flashings are used for waterproofing mounting hardware that holds photovoltaic solar panels on a roof; typically, such a roof is a pitched, composition shingle roof. The flashings are narrow in width, and have chamfered and/or rounded corners, and a variety of alignment marks printed on the flashing for aligning the flashing with adjacent shingles. The height/width aspect ratio of the flashing can range from 1.4 to 2.0, or more.
Abstract: An integral, monolithic mounting bracket supports a corner of a photovoltaic module. The bracket includes a ballast tray for holding one or more ballast blocks, and includes a plurality of monolithic support legs that are disposed at acute angles from a plane of the ballast tray and that are integral with the ballast tray. The bracket can be manufactured by stamping at least two identical sections of metal from the sheet and then bending-up each section on its remaining uncut fourth side into a near-vertical position, so that each bent-up section forms a monolithic support leg.
Type:
Grant
Filed:
June 24, 2016
Date of Patent:
March 5, 2019
Assignee:
Unirac Inc.
Inventors:
Steve Bauer, Bill Vaught, Kim Weaver, Caitlin Purigraski, Stacy Harris, Charles Stubbs, David Saenz Alvarez
Abstract: A trim assembly is disclosed. The trim assembly includes a trim, where the trim has a curved form, and a trim mounting bracket, where the trim is mountable on the trim mounting bracket.
Type:
Grant
Filed:
January 13, 2017
Date of Patent:
June 12, 2018
Assignee:
Unirac Inc.
Inventors:
Todd Ganshaw, Ernest Gallegos, Jason Mayfield, Nathan Schuit
Abstract: A monolithic trim piece is used for covering an opening between the edge of a photovoltaic module and the roof. The trim piece, with a curved front face, is attached to the underside of the photovoltaic module(s) using a standardized end-clamp (for a single module) or a standard mid-clamp (for a pair of modules). A threaded fastener with a T-shaped head can be used in a recessed channel located underneath an attachment flange of the trim piece.
Type:
Grant
Filed:
June 3, 2016
Date of Patent:
December 5, 2017
Assignee:
Unirac Inc.
Inventors:
Nathan Schuit, Todd Ganshaw, Sr., Tom Young