Abstract: An air turbine starter that includes a housing. The housing can circumscribe a turbine coupled that is coupled to a gear train in a gear box via a drive shaft. The gear train can couple to an output shaft via at least a carrier. The air turbine starter can include at least a first bearing assembly and a second bearing assembly to rotatably support the drive shaft and the output shaft.

Abstract: An air turbine starter with a housing; a turbine member located within the housing; a drive shaft operably coupled to the turbine member, and having an interior portion. The air turbine starter output shaft extending between a first end and a second end, the output shaft movable between a first position, where the first end is coupled to the engine, and a second position, where the second end is retained within the interior portion and the first end is uncoupled from the engine. A decoupler assembly is included for decoupling the output shaft from the engine.

Abstract: An air starter for an engine, such as a turbine engine, that includes a turbine for rotatably extracting mechanical power from a flow of fluid. The turbine includes a drive shaft that can be coupled to an output shaft to provide a rotational output. The interface between the drive shaft and the output shaft can be offset and include piloted portions.

Abstract: An apparatus and method of forming a heat exchanger includes forming a monolithic core body having a first set of flow passages and a core coefficient of thermal expansion, and additively manufacturing onto the monolithic core a first manifold defining a first fluid inlet for the first set of flow passages.

Abstract: An air turbine starter that includes a housing with a divider structure dividing the housing into a wet chamber and an air chamber. The air turbine starter further including a bearing assembly, a turbine member, a first drive shaft, and a second drive shaft connecting the turbine member with a rotating assembly. A lubricant supply portion having at least one supply inlet fluidly coupled to the wet chamber and at least one supply outlet fluidly coupled to the bearing assembly whereby lubricant from the wet chamber can be supplied to the bearing assembly.

Abstract: An electroforming system and method for electroforming a component that includes a first housing and a second housing, where the second housing can define a conformable electroforming reservoir with a base structure that defines a fluid passage. The first housing can include a dissolution reservoir containing an electrolytic fluid that is fluidly coupled to the fluid passage of the second housing.

Abstract: An air starter for starting a turbine engine that includes a housing, a turbine member, a drive shaft, and at least one bearing assembly. The housing can define an interior where the turbine member rotatably couples to the drive shaft, where the drive shaft or turbine member are rotatably supported by the least one bearing assembly. A scoop wheel located in the interior of the housing provides lubrication to the at least one bearing assembly.

Abstract: An additive manufacturing apparatus includes a stage configured to hold a component. A radiant energy device is operable to generate and project radiant energy in a patterned image. An actuator is configured to change a relative position of the stage relative to the radiant energy device. A resin management system includes a material deposition assembly upstream configured to deposit a resin on a resin support. The material deposition assembly includes a reservoir configured to retain a first volume of the resin and define a thickness of the resin on the resin support as the resin support is translated in an X-axis direction. The material deposition assembly further includes a vessel positioned above the reservoir in a Z-axis direction and configured to store a second volume of the resin. In addition, the material deposition assembly includes a conduit configured to direct the resin from the vessel to the reservoir.

Abstract: Nickel-cobalt materials, methods of forming a nickel-cobalt material, and methods of thermally stabilizing a nickel-cobalt material are provided. A nickel-cobalt material may include a metal matrix composite with amorphous regions and crystalline regions substantially encompassed by a nanocrystalline grain structure with a grain size distribution of about 50 nanometers to about 800 nanometers, and the nanocrystalline grain structure may include widespread intragranular twinning. The metal matrix composite may have a chemical makeup that includes nickel, cobalt, and a dopant such as phosphorus and/or boron. A nickel-cobalt material may be heat treated within a first temperature zone below the onset temperature for grain growth and then within a second temperature zone above the onset temperature for grain growth in the material. Chemical composition and heat treatment may yield a thermally stabilized nickel-cobalt material.

Abstract: A heat exchanger is provided. The heat exchanger provides a first plurality of tubes and a second plurality of flow passages which furcate near one of the first and second manifolds into two or more furcated flow passages and subsequently converge to exit the heat exchanger. The plurality of furcated flow passages are intertwined, reducing the distance between flow passages containing each fluid therebetween to improve thermal transfer. Further, the furcations create changes of direction of the fluid to re-establish new thermal boundary layers within the flow passages to further reduce resistance to thermal transfer.

Abstract: A glow discharge tube comprising a gas-sealed envelope, a first electrode, and a second electrode. The gas-sealed envelope defining an interior with an interior surface defining a first interior portion with a first interior surface and a second interior portion with a second interior surface. The first electrode being located within the first interior portion, and the second electrode being located within and in contact with the second interior portion.

Abstract: A surface cooler configured to be operably coupled to an aircraft fan casing includes a body having a first surface configured to confront the aircraft fan casing and a second surface opposite the first surface, multiple fluid passages located within the body, and a set of fins located on at least the second surface of the body.

Abstract: A temperature sensor for accurately measuring a temperature, such as that of a fluid where the temperature is changing, can include a housing with an exterior surface extending between a first end and a second end. The temperature sensor housing can include a set of exterior grooves, which provides for coupling a set of temperature sensor probes along the exterior of the housing with a probe extending at the first end. Additionally, a set of recesses can be formed in the first end for positioning the probes within the recesses. Furthermore, the interior of the housing can be hollow, with a second type of probe extending through the interior between the first end and the second end.

Abstract: An electroformed heat exchanger suitable for use between rotating blades and seals in a stationary casing of a turbine engine. The heat exchanger comprising a non-electroformed carrier plate having a radial outer surface and a radial outer surface, an electroformed duct provided along the radial outer surface, an electroformed rail provided on the radial inner surface, and an electroformed stiffener formed by a portion of the electroformed duct and the electroformed rail.

Abstract: An apparatus and method for a mandrel used during an electroforming process. The mandrel is formed of a structural wax and includes a metallic layer utilized to formulate a metal component. During the electroforming process, the mandrel is actively cooled utilizing a closed loop. The closed loop includes the mandrel and a heat exchanger through which a coolant flows.

Abstract: An air turbine starter for starting an engine, comprising a housing defining an inlet, an outlet, and a flow path extending between the inlet and the outlet for communicating a flow of gas there through. A turbine member is journaled within the housing and disposed within the flow path for rotatably extracting mechanical power from the flow of gas and a gear train is drivingly coupled with the turbine member. A drive shaft is operably coupled with the gear train, and a decoupler is selectively coupled to the drive shaft for decoupling the air turbine starter from the engine.

Abstract: An air turbine starter that includes a housing. The housing can circumscribe a turbine coupled that is coupled to a gear train in a gear box via a drive shaft. The gear train can couple to an output shaft via at least a carrier. The air turbine starter can include at least a first bearing assembly and a second bearing assembly to rotatably support one or more of the drive shaft, the carrier, or the output shaft.

Abstract: A system and method for predicting a remaining oil life of oil in a gearbox of an air turbine starter of a vehicle. The method includes generating a temperature data, generating an environmental data set by an environmental sensor, predicting a remaining oil life based on the temperature data set and the environmental data set and scheduling a maintenance event in response to the prediction of the remaining oil life.

Abstract: An air turbine starter comprising a housing defining an inlet, an outlet, and a flow path, a turbine having a rotor with circumferentially spaced blades extending into the flow path, a drive shaft operably coupled to and rotating with the rotor, and at least one vane located within the flow path, upstream of the blades. The at least one blade being defined by an acute axial angle and an acute tangential angle.

Abstract: A thermal insulation system for an aerospace duct through which high temperature fluid, greater than 500 F, passes. The thermal insulation system can experience pressures less than 80 kilopascals and can be included in a turbine engine. The thermal insulation system includes at least a first foil layer confronting the duct, an insulation layer confronting the first foil layer, a second foil layer confronting the insulation layer, and at least one coating applied to any one of the layers.