Abstract: A method for fabricating a composite swashplate ring utilizing a thermoplastic expandable mandrel which is rigid during braiding, yet softens after resin impregnation to allow expansion in a mold to increase fiber consolidation. Preferably, the mandrel accepts the incorporation of preformed structures prior to braiding with the braided mandrel suitable for incorporation in a resin transfer mold such that a dry fiber braided article having preformed structures may be impregnated with resin and consolidated to produce a net-shaped composite swashplate ring without machining.