Patents Assigned to Univation Technologies, LLC
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Patent number: 12606659Abstract: In various embodiments, a bimodal polyethylene composition may have a density (?) from 0.952 g/cm3 to 0.957 g/cm3, a high load melt index (I21) from 1 to 10 dg/min, and a z-average molecular weight (Mz(GPC)) from 3,200,000 to 5,000,000 g/mol. The bimodal polyethylene composition may also have a peak molecular weight (Mp(GPC)) defined by the equation: Mp(GPC)<?2,805.3 MWD+102,688, wherein MWD is a molecular weight distribution defined by the equation: MWD=Mw(GPC)/Mn(GPC), Mw(GPC) is a weight average molecular weight of the bimodal polyethylene composition, Mn(GPC) is a number average molecular weight of the bimodal polyethylene composition. Additionally, the bimodal polyethylene composition has a ratio of the (Mz(GPC)) to the Mw(GPC) from 8.5 to 10.5. Articles made from the bimodal polyethylene composition, such as articles made by blow molding processes, are also provided.Type: GrantFiled: May 24, 2021Date of Patent: April 21, 2026Assignee: Univation Technologies, LLCInventors: Bo Liu, Shadid Askar, Joel D. Wieliczko, Mridula Kapur
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Patent number: 12330362Abstract: A method of increasing bubble stability of a needful high molecular weight bimodal high-density polyethylene resin in need thereof, the method comprising subjecting the needful high molecular weight bimodal high-density polyethylene resin to a determined amount of oxygen tailoring of the resin so as to independently increase both the resin's melt storage modulus G? (at G?=3000 pascals) and complex viscosity ratio SH1000, and thereby make an oxygen-tailored high molecular weight bimodal high-density polyethylene resin having a targeted increase in bubble stability. The method uses a tailoring effective amount of molecular oxygen (O2) to achieve the desired oxygen tailoring. The method uses these advanced rheological properties from dynamic mechanical spectroscopy, but analyzes the data in a different way that is more sensitive to changes in resin composition and properties, and yet achieves a resin regime having a targeted increase in bubble stability.Type: GrantFiled: October 26, 2020Date of Patent: June 17, 2025Assignee: Univation Technologies, LLCInventors: Bo Liu, Joel D. Wieliczko, Ayush A. Bafna, Daudi A. Abe
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Patent number: 12240927Abstract: A unimodal ethylene-co-1-hexene copolymer that, when in melted form at 190 degrees Celsius, is characterized by a unique melt property space defined by combination of melt elasticity and complex viscosity ratio (shear thinning) properties. A blown film consisting essentially of the unimodal ethylene-co-1-hexene copolymer. A method of synthesizing the unimodal ethylene-co-1-hexene copolymer. A method of making the blown film. A manufactured article comprising the unimodal ethylene-co-1-hexene copolymer.Type: GrantFiled: March 22, 2024Date of Patent: March 4, 2025Assignee: UNIVATION TECHNOLOGIES, LLCInventors: Bo Liu, Yi Zhang, Ayush A. Bafna, François Alexandre, Robert N. Reib
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Patent number: 12234347Abstract: A nucleating agent-free and LLDPE-free polyolefin composition for making films with enhanced barrier properties against water vapor and oxygen gas. Related aspects include formulations, manufactured articles, films, and methods.Type: GrantFiled: September 22, 2020Date of Patent: February 25, 2025Assignee: UNIVATION TECHNOLOGIES, LLCInventors: Nitin Borse, Swapnil B. Chandak, Ayush A. Bafna, Roger L. Kuhlman, Joel D. Wieliczko, John F. Szul, Chuan C. He, Charles D. Lester
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Publication number: 20240425627Abstract: According to one embodiment, a process for producing unimodal ethylene/?-olefin copolymer, the process comprising contacting ethylene and, optionally, one or more (C3-C12)?-olefin comonomers with a catalyst system in a gas-phase polymerization reactor, wherein the catalyst system comprises a chromium-based catalyst; wherein the unimodal ethylene copolymer comprises: a density from 0.942 g/cm3 to 0.950 g/cm3 according to ASTM D792-13; a flow index (I21) from 5.5 to 7.5 dg/min, when measured according to ASTM D1238 at 190° C. and a 21.6 kg load; a strain hardening modulus of 40 to 50 MPa; and a molecular weight distribution (MWD) as determined by a conventional gel permeation chromatography method or absolute gel permeation chromatography.Type: ApplicationFiled: October 14, 2022Publication date: December 26, 2024Applicant: Univation Technologies, LLCInventors: Elva L. Lugo, Mengmeng Li, Cliff R. Mure, Taylor L. Crammer, Francois Alexandre
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Patent number: 12173108Abstract: A method of independently changing a melt rheology property value of a bimodal polyethylene polymer being made using a bimodal catalyst system in a single gas phase polymerization reactor. The method comprises process conditions comprising alkane(s) in the reactor. The method comprises a bimodal catalyst system that is characterized by an inverse response to alkane(s) concentration. The method comprises changing concentration of the alkane(s) in the reactor by an amount sufficient to effect a measurable change in the melt rheology property value; wherein the bimodal catalyst system is characterized by an inverse response to alkane(s) concentration such that when the alkane(s) concentration is increased, the melt rheology property value of the resulting bimodal polyethylene polymer is decreased, and when the alkane(s) concentration is decreased, the melt rheology property value of the resulting bimodal polyethylene polymer is increased.Type: GrantFiled: August 21, 2019Date of Patent: December 24, 2024Assignee: UNIVATION TECHNOLOGIES, LLCInventors: Chuan He, Timothy R. Lynn, Robert N. Reib, Bo Liu
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Patent number: 12173096Abstract: A unimodal ethylene-co-1-butene copolymer that, when in melted form at 190 degrees Celsius, is characterized by a unique melt property space defined by combination of shear thinning and melt elasticity properties. A blown film consisting essentially of the unimodal ethylene-co-1-butene copolymer. A method of synthesizing the unimodal ethylene-co-1-butene copolymer. A method of making the blown film. A manufactured article comprising the unimodal ethylene-co-1-butene copolymer.Type: GrantFiled: May 8, 2019Date of Patent: December 24, 2024Assignee: UNIVATION TECHNOLOGIES, LLCInventors: Bo Liu, Yi Zhang, Ayush A. Bafna, François Alexandre, Kevin R. Gross
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Publication number: 20240417492Abstract: Embodiments are directed towards methods of making binodal polyethylenes, wherein the methods include a plurality of cycles of ratio adjustments.Type: ApplicationFiled: October 25, 2022Publication date: December 19, 2024Applicant: Univation Technologies, LLCInventors: Bruce J. Savatsky, Timothy R. Lynn
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Publication number: 20240400731Abstract: According to one embodiment, a process for producing a unimodal ethylene/?-olefin copolymer, the process comprising contacting ethylene and one or more (C3-C12) ?-olefin comonomers with a chromium-based catalyst system in a gas-phase polymerization reactor to produce the unimodal ethylene/?-olefin copolymer; wherein the unimodal ethylene/?-olefin copolymer comprises: a density from 0.952 g/cm3 to 0.957 g/cm3; a flow index (I21) from 4.0 to 6.2 dg/min; a melt viscosity ratio (V0.1/V100) at 190° C. of 55 to 75; a molecular weight distribution (MWD) as calculated by the weight average molecular weight (Mw) divided by the number-average molecular weight (Mn) (Mw/Mn); and a peak molecular weight (Mp), all as measured by gel permeation chromatography.Type: ApplicationFiled: October 14, 2022Publication date: December 5, 2024Applicant: Univation Technologies, LLCInventors: Elva L. Lugo, Bo Liu, Mengmeng Li, Cliff R. Mure, Taylor L. Crammer, Francois Alexandre
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Publication number: 20240367120Abstract: Disclosed herein is a method for polymerizing a compound in a gas phase reactor. The method includes at least passing a liquid catalyst to a catalyst inlet of a manifold assembly, passing a carrier gas to a carrier gas inlet of the manifold assembly, combining the liquid catalyst and the carrier gas in the main channel of the manifold assembly, and passing the combination of the liquid catalyst and the carrier gas to the reaction chamber. The present disclosure is also directed to manifold assemblies for communication with reaction chambers.Type: ApplicationFiled: July 25, 2022Publication date: November 7, 2024Applicant: Univation Technologies, LLCInventors: Samuel M. Bernal, Simon J. White, Dung P. Le, Michael I. Hurdle, David B. Dentler
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Patent number: 12049527Abstract: A bimodal ethylene-co-1-hexene copolymer composition consisting of a higher molecular weight component and a lower molecular weight component and, when in melted form at 190 degrees Celsius, is characterized by a melt property performance defined by a combination of melt index (5 kg), melt strength, and, optionally, shear thinning properties, and, when in solid form, is characterized by a slow crack growth property performance defined by a combination of strain hardening modulus and accelerated full-notch creep test performance. A pipe consisting of the bimodal ethylene-co-1-hexene copolymer composition. A method of synthesizing the bimodal ethylene-co-1-hexene copolymer composition. A method of making the pipe. A manufactured article, which is not a pipe, comprising the bimodal ethylene-co-1-hexene copolymer composition.Type: GrantFiled: September 10, 2019Date of Patent: July 30, 2024Assignee: UNIVATION TECHNOLOGIES, LLCInventors: Cliff R. Mure, Timothy R. Lynn, Roger L Kuhlman, John F. Szul, Angela I. Padilla-Acevedo
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Patent number: 12012472Abstract: A unimodal ethylene-co-1-hexene copolymer that, when in melted form at 190 degrees Celsius, is characterized by a unique melt property space defined by combination of melt elasticity and complex viscosity ratio (shear thinning) properties. A blown film consisting essentially of the unimodal ethylene-co-1-hexene copolymer. A method of synthesizing the unimodal ethylene-co-hexene copolymer. A method of making the blown film. A manufactured article comprising the unimodal ethylene-co-1-hexene copolymer.Type: GrantFiled: July 29, 2019Date of Patent: June 18, 2024Assignee: UNIVATION TECHNOLOGIES, LLCInventors: Bo Liu, Yi Zhang, Ayush A. Bafna, François Alexandre, Robert N. Reib
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Publication number: 20240076427Abstract: Catalyst systems and methods for making and using the same. A method of methylating a catalyst composition while substantially normalizing the entiomeric distribution is provided. The method includes slurrying the organometallic compound in dimethoxyethane (DME), and adding a solution of RMgBr in DME, wherein R is a methyl group or a benzyl group, and wherein the RMgBr is greater than about 2.3 equivalents relative to the organometallic compound. After the addition of the RMgBr, the slurry is mixed for at least about four hours. An alkylated organometallic is isolated, wherein the methylated species has a meso/rac ratio that is between about 0.9 and about 1.2.Type: ApplicationFiled: April 27, 2023Publication date: March 7, 2024Applicant: Univation Technologies, LLCInventors: Francis C. Rix, Alexander D. Todd, C. Jeff Harlan
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Publication number: 20230250204Abstract: Catalyst systems and methods for making and using the same. A method of polymerizing olefins to produce a polyolefin polymer with a multimodal composition distribution, includes contacting ethylene and a comonomer with a catalyst system. The catalyst system includes a first catalyst compound and a second catalyst compound that are co-supported to form a commonly supported catalyst system. The first catalyst compound includes a compound with the general formula (C5HaR1b)(C5HcR2d)HfX2. The second catalyst compound comprises the following formula: wherein each R3 or R4 is independently H, a hydrocarbyl group, a substituted hydrocarbyl group, or a heteroatom group, wherein each R3 or R4 may be the same or different, and each X is independently a leaving group selected from a labile hydrocarbyl, a substituted hydrocarbyl, a heteroatom group, or a divalent radical that links to an R3 group.Type: ApplicationFiled: April 14, 2023Publication date: August 10, 2023Applicant: Univation Technologies, LLCInventors: Sun-Chueh Kao, Francis C. Rix, Ching-Tai Lue, Mark G. Goode, Dongming Li
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Patent number: 11708438Abstract: A system and method of producing polyethylene, including: polymerizing ethylene in presence of a catalyst system in a reactor to form polyethylene, wherein the catalyst system includes a first catalyst and a second catalyst; and adjusting reactor conditions and an amount of the second catalyst fed to the reactor to control melt index (MI), density, and melt flow ratio (MFR) of the polyethylene.Type: GrantFiled: May 26, 2021Date of Patent: July 25, 2023Assignee: Univation Technologies, LLCInventors: Timothy M. Boller, Ching-Tai Lue, Francis C. Rix, Daniel P. Zilker, Jr., C. Jeff Harlan, James M. Farley, Fathi David Hussein, Dongming Li, Steven A. Best
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Publication number: 20230192920Abstract: In various embodiments, a bimodal polyethylene composition may have a density (?) from 0.952 g/cm3 to 0.957 g/cm3, a high load melt index (I21) from 1 to 10 dg/min, and a z-average molecular weight (Mz(GPC)) from 3,200,000 to 5,000,000 g/mol. The bimodal polyethylene composition may also have a peak molecular weight (Mp(GPC)) defined by the equation: Mp(GPC)<?2,805.3 MWD+102,688, wherein MWD is a molecular weight distribution defined by the equation: MWD=Mw(GPC)/Mn(GPC), Mw(GPC) is a weight average molecular weight of the bimodal polyethylene composition, Mn(GPC) is a number average molecular weight of the bimodal polyethylene composition. Additionally, the bimodal polyethylene composition has a ratio of the (Mz(GPC)) to the Mw(GPC) from 8.5 to 10.5. Articles made from the bimodal polyethylene composition, such as articles made by blow molding processes, are also provided.Type: ApplicationFiled: May 24, 2021Publication date: June 22, 2023Applicant: Univation Technologies, LLCInventors: Bo Liu, Shadid Askar, Joel D. Wieliczko, Mridula Kapur
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Publication number: 20230174694Abstract: Catalyst systems and methods for making and using the same. A method of polymerizing olefins to produce a polyolefin polymer with a multimodal composition distribution, includes contacting ethylene and a comonomer with a catalyst system. The catalyst system includes a first catalyst compound and a second catalyst compound that are co-supported to form a commonly supported catalyst system. The first catalyst compound includes a compound with the general formula (C5HaR1b)(C5HcR2d)HfX2. The second catalyst compound includes at least one of the following general formulas: In both catalyst systems, the R groups can be independently selected from any number of substituents, including, for example, H, a hydrocarbyl group, a substituted hydrocarbyl group, or a heteroatom group, among others.Type: ApplicationFiled: January 30, 2023Publication date: June 8, 2023Applicant: Univation Technologies, LLCInventors: Francis C. Rix, Ching-Tai Lue, C. Jeff Harlan, Laughlin G. McCullough
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Patent number: 11661466Abstract: Catalyst systems and methods for making and using the same. A method of methylating a catalyst composition while substantially normalizing the entiomeric distribution is provided. The method includes slurrying the organometallic compound in dimethoxyethane (DME), and adding a solution of RMgBr in DME, wherein R is a methyl group or a benzyl group, and wherein the RMgBr is greater than about 2.3 equivalents relative to the organometallic compound. After the addition of the RMgBr, the slurry is mixed for at least about four hours. An alkylated organometallic is isolated, wherein the methylated species has a meso/rac ratio that is between about 0.9 and about 1.2.Type: GrantFiled: September 15, 2021Date of Patent: May 30, 2023Assignee: Univation Technologies, LLCInventors: Francis C. Rix, Alexander D. Todd, C. Jeff Harlan
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Patent number: 11655316Abstract: Embodiments of the present disclosure are directed towards method for modifying a polymer flow index. As an example, a method for modifying a polymer flow index can include providing monomers to a polymerization reactor, providing a chromium catalyst to the polymerization reactor, and providing an active amount of a flow index modifier to the polymerization reactor, wherein the flow index modifier is selected from carbon dioxide, carbon monoxide, 2,4-hexadiene, and combinations thereof.Type: GrantFiled: December 16, 2020Date of Patent: May 23, 2023Assignee: Univation Technologies, LLCInventors: Charles D. Lester, Mark G. Goode, Timothy R. Lynn, Kevin J. Cann, John H. Moorhouse, William Albert Matthews, Kefu Sun, Francois Alexandre
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Patent number: 11649305Abstract: A unimodal ethylene-co-1-hexene copolymer that, when in melted form at 190 degrees Celsius, is characterized by a unique melt property space defined by combination of melt elasticity and complex viscosity ratio (shear thinning)properties. A blown film consisting essentially of the unimodal ethylene-co-1-hexene copolymer. A method of synthesizing the unimodal ethylene-co-1-hexene copolymer. A method of making the blown film. A manufactured article comprising the unimodal ethylene-co-1-hexene copolymer.Type: GrantFiled: July 29, 2019Date of Patent: May 16, 2023Assignee: Univation Technologies, LLCInventors: Bo Liu, Yi Zhang, Ayush A. Bafna, François Alexandre, Robert N. Reib