Abstract: The present invention relates to a catalyst system of a Group 15 containing metal catalyst compound and a Lewis acid aluminum containing activator and to a supported catalyst system thereof and to a process for polymerizing olefin(s) utilizing them.
Type:
Grant
Filed:
November 18, 1999
Date of Patent:
July 24, 2001
Assignee:
Univation Technologies, LLC
Inventors:
David H. McConville, Matthew W. Holtcamp
Abstract: Bulky noncoordinating anions that are surprisingly stable under olefin polymerization conditions such that olefin polymers can be prepared with unexpectedly high molecular weights at high catalyst efficiencies. Thus the invention is directed to an olefin polymerization process comprising contacting under polymerization conditions one or more ethylenically unsaturated monomers with a catalyst composition comprising at least one organometallic transition metal compound activated to a cationic state and a stabilizing, compatible non-coordinating Group 13 anionic complex having halogenated aromatic ligands in an essentially tetrahedral structure wherein the aromatic groups are polycyclic fused or pendant aromatic rings.
Type:
Grant
Filed:
March 3, 1999
Date of Patent:
July 17, 2001
Assignee:
Univation Technologies, LLC
Inventors:
John F. Walzer, Jr., Donna J. Crowther, Bernard J. Folie
Abstract: This invention relates to a process to polymerize olefins comprising reacting olefins with a combined catalyst system comprising a hydrogen generating olefin polymerization catalyst and from 10 ppm to 10 weight % of at least one hydrogen consuming olefin polymerization catalyst system, based upon the weight of the total catalyst present, not including any activators or supports.
Abstract: The present invention relates to a process for the polymerization of monomers utilizing a bulky ligand hafnium transition metal metallocene-type catalyst compound, to the catalyst compound itself and to the catalyst compound in combination with an activator. The invention is also directed to an ethylene copolymer composition produced by using the bulky ligand hafnium metallocene-type catalysts of the invention, in particular a single reactor polymerization process. The hafnocene compound comprises at least one ligand substituted with at least one linear or iso alkyl substituent of at least 3 carbon atoms, and the catalyst system may comprise a mixture of two or more such hafnocenes.
Type:
Grant
Filed:
December 8, 1998
Date of Patent:
June 19, 2001
Assignee:
Univation Technologies
Inventors:
Donald R. Loveday, Moses Olukayode Jejelowo, Sun-Chueh Kao
Abstract: The invention relates to unsupported or supported catalyst compositions for alpha-olefin (ethylene and/or propylene) polymerization which comprises
(1) a metallocene compound,
(2) an inorganic aluminum compound Al(OH)xOy, wherein x is a number from 0 to 3, wherein x+2 y=3,
(3) trimethylaluminum,
wherein Al(OH)xOy is used in an amount sufficient to provide an Al(OH)xOy:metallocene molar ratio of 5 to 10,000,
wherein trimethylaluminum is used in an amount sufficient to provide a trimethylaluminum:metallocene molar ratio of 50 to 10,000, and
wherein the two aluminum compounds, (2) and (3), are used in amounts to provide a molar ratio of trimethylaluminum to Al(OH)xOy in the range of from 0.1 to 100.
Abstract: The present invention relates to an improved catalyst delivery method for introducing a supported bulky ligand metallocene-type catalyst system to a reactor for polymerizing one or more olefin(s). In particular, the invention provides for a method of introducing a supported metallocene-type catalyst system into a polymerization reactor by and in the presence of a carrier solution of an antistatic agent and a liquid diluent. Also, the invention is directed toward a catalyst feeder for use in a polymerization process.
Abstract: The present invention relates to a process for the polymerization of monomers utilizing a bulky ligand hafnium transition metal metallocene-type catalyst compound, to the catalyst compound itself and to the catalyst compound in combination with an activator. The hafnocene comprises at least one cyclopentadienyl ligand including at least one linear or isoalkyl substituent of at least 3 carbon atoms.
Type:
Grant
Filed:
December 8, 1997
Date of Patent:
June 5, 2001
Assignee:
Univation Technologies
Inventors:
Moses Olukayode Jejelowo, Sun-Chueh Kao
Abstract: This description addresses a process for the preparation of polyolefins from one or more olefinic monomers comprising combining said olefins under olefin polymerization conditions with an organometallic catalyst compound that is activated for olefin polymerization by reaction with a Group 13 element cocatalyst complex comprising at least one halogenated, nitrogen-containing aromatic group ligand. High number-average molecular weight polymers and copolymers at high rates of productivity were observed from the use of metallocene catalysts complexes when activated with [(C6H5)3C][(C6F5)3B(C5F4N)].
Abstract: This description addresses a process for the preparation of polyolefins from one or more olefinic monomers comprising combining said olefins under olefin polymerization conditions with i) a transition metal organometallic catalyst compound, ii) a Lewis acid-base complex where the Lewis acid group is an aluminum or boron compound having at least one halogenated aryl ligand and the Lewis base group is an amine or ether compound, said combining being conducted in the presence of a tri-n-alkyl aluminum or gallium compound.
Abstract: The present invention relates to a mixed catalyst system of at least one bridged, bulky ligand metallocene-type compound, and at least one bridged, asymmetrically substituted, bulky ligand metallocene-type compound, a method of making the mixed catalyst system and to its use in a polymerization process to produce olefin polymers having an unexpected improvement in processability.
Abstract: A catalyst composition for the polymerization of olefins is provided. The catalyst composition comprises a mono- or biscycloalkadienyl catalyst precursor comprising at least one protected hydride ligand or protected hydrocarbyl ligand bound to a metal atom plus a cocatalyst. The protected hydride ligand is preferably a borohydride ligand.
Abstract: The present invention relates to a catalyst composition and a method for making the catalyst composition of a polymerization catalyst and a carbonyl compound. The invention is also directed to the use of the catalyst composition in the polymerization of olefin(s). In particular, the polymerization catalyst system is supported on a carrier. More particularly, the polymerization catalyst comprises a bulky ligand metallocene-type catalyst system.
Abstract: Ethylene polymers having a) a Polydispersity Index of about 2 to about 4; b) a melt index, MI, and Relaxation Spectrum Index, RSI, such that (RSI)(MI.sup.0.6) is about 2.5 to about 6.5; c) a Crystallizable Chain Length Distribution Index, L.sub.w /L.sub.n, of about 1.0 to about 9; and d) a density, .rho., and a percent haze when fabricated into films such that the percent haze is less than 370.rho.-330, are provided. These ethylene polymers advantageously combine superior clarity and toughness with low extractables and enhanced processing ease.
Type:
Grant
Filed:
April 2, 1998
Date of Patent:
December 12, 2000
Assignee:
Univation Technologies, LLC
Inventors:
George Norris Foster, Tong Chen, Robert Harold Vogel, Scott Hanley Wasserman, Day-Chyuan Lee, Walter Thomas Reichle, Frederick John Karol, Gregory Todd Whiteker
Abstract: This invention is directed to a process for the preparation of polyolefins from one or more olefinic monomers comprising combining said olefins under olefin polymerization conditions with an organometallic catalyst compound that is activated for olefin polymerization by reaction with at least one Lewis acid aluminum compound of the formula R.sub.n Al(ArHal).sub.3-n, where "ArHal" is a halogenated aryl group, n=1 or 2, and R is a monoanionic group other than a halogenated aryl group. The invention also relates to a polymer produced using the process and to the polymer itself.
Abstract: This description addresses a process for the preparation of polyolefins from one or more olefinic monomers comprising combining said olefins under olefin polymerization conditions with an organometallic catalyst compound that is activated for olefin polymerization by reaction with a Group 13 element cocatalyst complex comprising at least one halogenated, nitrogen-containing aromatic group ligand. High number-average molecular weight polymers and copolymers at high rates of productivity were observed from the use of metallocene catalysts complexes when activated with [(C.sub.6 H.sub.5).sub.3 C][(C.sub.6 F.sub.5).sub.3 B(C.sub.5 F.sub.4 N)].
Abstract: A catalyst composition for the polymerization of olefins is provided, comprising a bis(hydroxy aromatic nitrogen ligand) transition metal catalyst precursor and an activating cocatalyst.
Type:
Grant
Filed:
February 25, 1998
Date of Patent:
July 25, 2000
Assignee:
Univation Technologies, LLC
Inventors:
Walter Thomas Reichle, Frederick John Karol
Abstract: A process for the polymerization of an olefin which employs as the catalyst composition the reaction product of a) a monocycloalkadienyl catalyst precursor; b) an activity enhancing cycloalkadiene; and c) an activating cocatalyst is disclosed.
Type:
Grant
Filed:
November 25, 1997
Date of Patent:
May 23, 2000
Assignee:
Univation Technologies LLC.
Inventors:
Walter Thomas Reichle, Xinmin Yang, Frederick John Karol
Abstract: This invention relates to a process for polymerizing ethylene comprising contacting ethylene and optional comonomers with a catalyst system comprising an activator and a transition metal compound represented by the formula: ##STR1## Wherein R.sub.1 and R2 are independently hydrogen or a group having up to 100 carbon atoms, Cp.sub.1 is a bulky ligand; Cp.sub.2 is a bulky ligand or a heteroatom optionally bound to a C.sub.1 to C.sub.50 hydrocarbyl group, n is the valence state of the transition metal, Tm is a Group 3 to 10 metal, and each X is independently an anionic leaving group.
Type:
Grant
Filed:
December 30, 1998
Date of Patent:
March 7, 2000
Assignee:
Univation Technologies, LLC
Inventors:
Donna J. Crowther, Natalie A. Merrill, Ching-Tai Lue
Abstract: This invention relates to a method to produce pentfulvenes comprising combining a partially substituted cyclopentadiene with a carbonyl containing compound and lithium or an alkyl lithium, wherein the partially substituted cyclopentadiene is represented by the formula: ##STR1## wherein the R.sup.1 to R.sup.5 groups are independently hydrogen or a C.sub.1 to C.sub.100 group, provided at least one R group is hydrogen but not more than three R groups are hydrogen.
Abstract: A catalyst precursor of the formula: ##STR1## wherein: L is a cycloalkadienyl ligand;W, X, Y, and Z are independently hydrogen, a hydrocarbyl group containing 1 to 20 carbon atoms, or a silyl group, and may be connected to L through a bridging group comprising at least two Group IVA atoms; with the proviso that one of X, Y, and Z is a negative charge stabilizing group selected from the group consisting of Group IVA trialkyl groups, aryl groups, heteroaromatic groups, ethylenically unsaturated hydrocarbon groups, acetylenically unsaturated hydrocarbon groups, ketonic groups, and aromatic organometallic moieties, is provided. When combined with a compound comprising a metal from Groups IIIB to VIII or the Lanthanide series of the Periodic Table of elements and an activating cocatalyst, the catalyst precursor is useful for the polymerization of olefins.