Patents Assigned to UOP LLC
  • Patent number: 11964266
    Abstract: A process for removing Co2+, Pb2+, Cd2+ and Cr3+ toxins from bodily fluids is disclosed. The process involves contacting the bodily fluid with an ion exchange composition to remove the metal toxins in the bodily fluid, including blood and gastrointestinal fluid. Alternatively, blood can be contacted with a dialysis solution which is then contacted with the ion exchange composition. The ion exchange compositions are represented by the following empirical formula: AmZraTibSncMdSixOy. A composition comprising the above ion exchange compositions in combination with bodily fluids or dialysis solution is also disclosed. The ion exchange compositions may be supported by porous networks of biocompatible polymers such as carbohydrates or proteins.
    Type: Grant
    Filed: July 9, 2019
    Date of Patent: April 23, 2024
    Assignee: UOP LLC
    Inventors: Gregory John Lewis, Paulina Jakubczak, Julio C. Marte, William Christopher Sheets
  • Patent number: 11959029
    Abstract: A process for producing light olefins comprising thermal cracking. Hydrocracked streams are thermally cracked in a steam cracker to produce light olefins. A pyrolysis gas stream is separated into a light stream and a heavy stream. A light stream is separated into an aromatic naphtha stream and a non-aromatic naphtha stream. The aromatics can be saturated and thermally cracked. The integrated process may be employed to obtain olefin products of high value from a crude stream.
    Type: Grant
    Filed: December 19, 2022
    Date of Patent: April 16, 2024
    Assignee: UOP LLC
    Inventors: Stanley S. Carp, David Banks, Alan K. Bedell, Gregory Funk, Keith Allen Couch, Stanley Joseph Frey, Cora Wang Ploentham
  • Patent number: 11955678
    Abstract: Methods to improve redox flow battery performance with improved CE, reduced electrolyte solution crossover, and simplified solution refreshing process have been developed. The methods include controlling the pre-charging degree and conditions to allow high quality metal plating (ductile and uniform), for example, Fe(O), on the negative electrode. Control of the pre-charging conditions can be combined with increasing the concentration of metal ions compared to existing systems, while maintaining the same concentration in both the negative and positive electrolytes, or increasing the concentration of metal ions in the negative electrolyte so that the negative electrolyte has a higher concentration of metal ions than the positive electrolyte.
    Type: Grant
    Filed: September 14, 2021
    Date of Patent: April 9, 2024
    Assignee: UOP LLC
    Inventors: Chunqing Liu, Chaoyi Ba, Xueliang Dong
  • Patent number: 11952541
    Abstract: A process for hydrotreating a feed stream comprising a biorenewable feedstock is disclosed. The process comprises hydrotreating the feed stream in the presence of a hydrotreating hydrogen stream and a hydrotreating catalyst to provide a hydrotreated stream. The hydrotreated stream is separated into a hydrotreated liquid stream and a hydrotreated gas stream. The hydrotreated liquid stream is subjected to stripping to provide a stripper off-gas stream. At least a portion of the stripper off-gas stream is contacted with a caustic stream to provide a sulfur-lean gas stream and a sulfur-rich caustic stream. The sulfur-rich caustic stream is further treated to provide a treated gas stream.
    Type: Grant
    Filed: October 12, 2021
    Date of Patent: April 9, 2024
    Assignee: UOP LLC
    Inventors: Donald Eizenga, James T. Wexler, Rafael Alcala, Xin X. Zhu, Jan De Ren, Saravanaperumal Sivaprakasam
  • Patent number: 11939283
    Abstract: An integrated process for hydrogenating olefins wherein the hydrogen stream is generated from electrolysis of water is described. Water is derived from a first reaction step wherein a first feed stream comprising oxygenated hydrocarbons is reacted to produce a first reacted product stream comprising olefins and a second reacted product stream comprising water. The second reacted product stream is electrolyzed to produce an electrolyzer product stream comprising hydrogen. Hydrogen is used to hydrogenate olefins. A paraffin stream can be obtained from the hydrogenated effluent.
    Type: Grant
    Filed: November 29, 2022
    Date of Patent: March 26, 2024
    Assignee: UOP LLC
    Inventors: Manuela Serban, Chunqing Liu, Ashish Mathur, Saikrishna Laxmirajam Gosangari, Charles Luebke, Eseoghene Jeroro, Chad R. Huovie
  • Patent number: 11938459
    Abstract: Processes for removing arsenic compounds from a feed stream using an adsorbent in disclosed. The process includes contacting a feed stream comprising at least arsenic and sulfur compounds with an adsorbent comprising an low-crystallinity manganese oxide, at least one halide and a binder, to provide a treated effluent substantially free of the arsenic and sulfur compounds.
    Type: Grant
    Filed: April 13, 2021
    Date of Patent: March 26, 2024
    Assignee: UOP LLC
    Inventors: Stephen R. Caskey, Michael B. Hamoy
  • Patent number: 11931698
    Abstract: A thin film composite gas separation membrane comprising a polyether block amide copolymer coating layer and a nanoporous asymmetric support membrane with nanopores on the skin layer surface of the support membrane and gelatin polymers inside the nanopores on the skin layer surface of the support membrane. A method for making the thin film composite gas separation membrane is provided as well as the use of the membrane for a variety of separations such as separations of hydrogen sulfide and carbon dioxide from natural gas, carbon dioxide removal from flue gas, fuel gas conditioning, hydrogen/methane, polar molecules, and ammonia mixtures with methane, nitrogen or hydrogen and other light gases separations, but also for natural gas liquids recovery and hydrogen sulfide and carbon dioxide removal from natural gas in a single step.
    Type: Grant
    Filed: September 23, 2022
    Date of Patent: March 19, 2024
    Assignee: UOP LLC
    Inventors: Xueliang Dong, Chunqing Liu, Howie Tran
  • Patent number: 11926800
    Abstract: A fluidized catalytic reactor system cycles from 0.05-5% of catalyst at a time through a rejuvenation unit to be heated in the presence of oxygen to maintain catalyst activity. The use of the rejuvenation unit that may be 2% of the size of the main catalyst regeneration unit allows for reduction in equipment size and in catalyst inventory. The catalyst that is sent to the rejuvenation unit may be spent catalyst but may be partially or fully regenerated catalyst. The rejuvenation unit may be heated by combusting fuel or by hot flue gas.
    Type: Grant
    Filed: January 12, 2022
    Date of Patent: March 12, 2024
    Assignee: UOP LLC
    Inventors: Avram M. Buchbinder, John J. Senetar, Wei Pan, Wolfgang A Spieker, Richard A. Johnson, II
  • Patent number: 11906244
    Abstract: A process is provided for treating a hydrocarbon gas stream by condensing a portion of the gas stream to produce a liquid stream, then through several steps subcooling a portion of the liquid stream to be introduced into a midpoint into a fractionation column. Unexpectedly, it has been found that the recompression and refrigeration power requirements are substantially reduced and the minimum approach to carbon dioxide freezing are increased when the liquid stream is introduced to a midpoint in the column when compared to introducing the liquid stream to a top position or a lower position in the fractionation column.
    Type: Grant
    Filed: November 16, 2021
    Date of Patent: February 20, 2024
    Assignee: UOP LLC
    Inventors: Michael C. Pierce, Stephen N. Peterson, J. Ascencion Anguiano, Hank M. Hudson, John D. Wilkinson
  • Patent number: 11904262
    Abstract: A high capacity and high efficiency co-current and cross-flow vapor-liquid contacting apparatus and process is useful in distillation columns and other vapor-liquid contacting processes. The apparatus is characterized by an arrangement of contacting modules and perforated receiving pans in horizontal stages. The modules define a co-current contacting volume and in an exemplary configuration the modules include a liquid distributor and a demister. Liquid dispensed from the modules on a perforated receiving pan are contacted with upflowing vapor through perforations therein.
    Type: Grant
    Filed: March 29, 2018
    Date of Patent: February 20, 2024
    Assignee: UOP LLC
    Inventor: Zhanping Xu
  • Patent number: 11898105
    Abstract: Hydrodeoxygenating a biorenewable feed that is concentrated in free fatty acids with 10-13 carbon atoms at a moderate hydrodeoxygenation ratio that is less than the ratio of hydrodeoxygenation utilized for traditional biorenewable feeds such as vegetable oil or even mineral feedstocks, normal paraffins in the range desired by the detergents industry can be produced. Either hydroisomerization or an iso-normal separation can be performed to provide green fuel streams. Two reactors are proposed, one for hydrodeoxygenation of the biorenewable feed that is concentrated in free fatty acids with 10-13 carbon atoms and the other for a traditional biorenewable feed or even a mineral feed operated at a higher deoxygenation ratio.
    Type: Grant
    Filed: October 28, 2021
    Date of Patent: February 13, 2024
    Assignee: UOP LLC
    Inventors: Krishan Pratap Jadaun, Andrea G. Bozzano, Krishna Mani, Stanley Joseph Frey
  • Patent number: 11898103
    Abstract: Systems and processes for removing sulfur compounds from a hydrocarbon stream. Sulfur compounds are extracted from a hydrocarbon feed stream with a caustic stream to provide a treated hydrocarbon stream and a rich caustic stream. The sulfur compounds in the rich caustic stream are oxidized in the presence of a catalyst to provide a lean caustic stream. The lean caustic stream is returned to extract sulfur from the hydrocarbon stream. Data such as a concentration of sulfurs species and degree of caustic saturation with the sulfur species in the rich caustic stream may be provided by a sensor, compared against other real-time or historical data and used to provide a recommended adjustment to process conditions associated with an extraction unit, or an oxidation unit, or both.
    Type: Grant
    Filed: August 17, 2022
    Date of Patent: February 13, 2024
    Assignee: UOP LLC
    Inventors: Jessy E. Trucko, Yili Shi, Keith Lehuta
  • Patent number: 11890594
    Abstract: A method for preparing a mixed-metal oxide catalyst comprising molybdenum, vanadium, at least one of niobium or tantalum, and at least one of tellurium or antimony and useful for the oxidative dehydrogenation of ethane to ethylene, the method comprising preparing a catalyst precursor, pressing the precursor into a dense pellet using a pressure of greater than about 5,000 psi, and annealing the pellet to form the mixed-metal oxide catalyst.
    Type: Grant
    Filed: April 15, 2022
    Date of Patent: February 6, 2024
    Assignee: UOP LLC
    Inventors: James M. Hodges, Joel T. Walenga, Scott Lyle Nauert
  • Patent number: 11884616
    Abstract: Processes and apparatus for reforming hydrocarbons to reduce the impact of contaminants created by non-catalyst coking. The reaction zone receives sulfur to inhibit the impact, and a control index is used to control the determine conditions with generally lower pressures. Additionally, a compression zone, pressure control zone and combustion zone operation are provided for the operation of the reaction zone at the generally lower pressures.
    Type: Grant
    Filed: September 30, 2022
    Date of Patent: January 30, 2024
    Assignee: UOP LLC
    Inventors: Bryan J. Egolf, Christopher D. DiGiulio, William Yanez, Ka L. Lok, Elie J. Fayad, Haibo Yu, Kristen E. Allaire, Falaah Falih, Jeffrey R. Grott, Sujay R. Krishnamurthy, Hari S. Bajpai, Phillip F. Daly, Matthew R. Zuraski, Hosoo Lim, Joseph Peterson, Michael R. Van de Cotte, Steven A. Bradley
  • Patent number: 11879099
    Abstract: A Fischer-Tropsch (FT) process with a hybrid membrane/PSA configuration provides high component recoveries from FT off gas with minimum power consumption. Synthesis gas from a synthesis gas production zone is reacted in an FT reaction zone forming a liquid stream and an off gas stream. The off gas from the FT reaction zone, which contains hydrogen, carbon monoxide, and methane reactants, is recycled to the synthesis gas production zone. A purge stream from the recycle loop is sent to a membrane separation unit where it is separated into a permeate stream and a residue stream. The residue stream is separated in a pressure swing adsorption (PSA) unit into a fuel gas stream and a second stream. The second stream can be compressed and recycled to the synthesis gas production zone.
    Type: Grant
    Filed: April 24, 2023
    Date of Patent: January 23, 2024
    Assignee: UOP LLC
    Inventors: Bradley Russell, Lin Jin
  • Patent number: 11878292
    Abstract: An improved MFI zeolite having low aluminum occupation at intersection sites characterized by an ortho-xylene to para-xylene uptake ratio of 0.1 to about 0.55. Processes for converting hydrocarbon or oxygenate to a product comprising light olefins and/or aromatics using the improved MFI zeolite as catalyst are also disclosed. Para-xylene in the product may be greater than about 24% of the xylenes.
    Type: Grant
    Filed: February 28, 2023
    Date of Patent: January 23, 2024
    Assignee: UOP LLC
    Inventors: Deng-Yang Jan, Jaime G. Moscoso, Lijun Xu, Xi Zhao
  • Patent number: 11859142
    Abstract: A hydrocracking process for maximization of naphtha while producing base oil is disclosed. The hydrocracking process comprises hydrocracking a hydrocarbon feed stream in a hydrocracking unit in the presence of a hydrogen stream and a hydrocracking catalyst to produce a hydrocracked effluent stream. The hydrocracked effluent stream is separated in a separator to provide a vapor hydrocracked stream and a liquid hydrocracked stream. The liquid hydrocracked stream is fractionated to provide a naphtha stream, a kerosene stream, a diesel stream and a first unconverted oil stream. A recycle stream comprising a portion of the kerosene stream, a portion of the diesel stream, and a portion of the first unconverted oil stream is recycled to the hydrocracking unit to provide a second unconverted oil stream. A remaining portion of the first unconverted oil stream is withdrawn for base oil production.
    Type: Grant
    Filed: April 30, 2021
    Date of Patent: January 2, 2024
    Assignee: UOP LLC
    Inventors: Yoga Ramamurthi Ayar, Rajesh Sivadasan, Richard Hoehn, Donald A. Eizenga
  • Patent number: 11858892
    Abstract: A process of removing methanol, CO2, or both from a hydrocarbon stream is described. The process uses an adsorbent comprising binderless type 3A zeolite. The adsorbent has high methanol removal capacity and low olefin co-adsorption capacity, as well as low reactivity in an olefin stream. This allows reduced adsorbent loading while maintaining downstream catalyst performance and product quality. The adsorbent comprises a type 3A zeolite comprising less than 5% of a binder and an ion exchange ratio of 30% to 70%. The adsorption process can obtain an outlet methanol content of 1 ppmw or less.
    Type: Grant
    Filed: September 26, 2022
    Date of Patent: January 2, 2024
    Assignee: UOP LLC
    Inventors: Qing Xu, Zhe Lin, Lu Wang
  • Patent number: 11845072
    Abstract: A process and apparatus for indirect heating of catalyst in the regeneration zone is disclosed. A hot flue gas flows within a heating tube and the catalyst to be heated flows outside the heating tube. The hot flue gas is generated by igniting a fuel stream. The hot flue gas is generated directly in the heating tube or is generated in a separate burner outside the heating tube.
    Type: Grant
    Filed: May 3, 2021
    Date of Patent: December 19, 2023
    Assignee: UOP LLC
    Inventors: Richard A. Johnson, II, John Senetar
  • Patent number: 11837767
    Abstract: Stable and high performance positive and negative electrolytes compositions to be used in redox flow battery systems are described. The redox flow battery system, comprises: at least one rechargeable cell comprising a positive electrolyte, a negative electrolyte, and an ionically conductive membrane positioned between the positive electrolyte and the negative electrolyte, the positive electrolyte in contact with a positive electrode, and the negative electrolyte in contact with a negative electrode. The positive electrolyte consists essentially of water, a first amino acid, an inorganic acid, an iron precursor, a supporting electrolyte, and optionally a boric acid. The negative electrolyte consists essentially of water, the iron precursor, the supporting electrolyte, and a negative electrolyte additive. The iron precursor is FeCl2, FeCl3, FeSO4, Fe2(SO4)3, FeO, Fe, Fe2O3, or combinations thereof. The supporting electrolyte is LiCl, NaCl, Na2SO4, KCl, NH4Cl, or combinations thereof.
    Type: Grant
    Filed: July 29, 2021
    Date of Patent: December 5, 2023
    Assignee: UOP LLC
    Inventors: Chunqing Liu, Xueliang Dong, Chaoyi Ba, Stuart R. Miller, James H. K. Yang