Abstract: A method is disclosed for recovering chlorine-containing species from the outlet gas of a hydrocarbon conversion process with a cyclic regeneration operation. The outlet gas from an off-stream catalyst bed in which regeneration is occurring is passed to another off-stream catalyst bed which contains spent catalyst and which is maintained at sorption conditions. The spent catalyst particles sorb the chlorine-containing species from the outlet gas. This method captures and retains within the hydrocarbon conversion process chlorine-containing species that would otherwise be scrubbed and lost from the process and that would need to be replaced by the injection of make-up chlorine-containing species. This method results in significant savings in operating costs of a cyclic regeneration process. This method is adaptable to many processes for the catalytic conversion of hydrocarbons in which deactivated catalyst are regenerated by a cyclic regeneration operation.
Abstract: Functionalized silicas which can be used as core supports for a broad variety of chiral stationary phases may be conceptually represented as T--O--Si--U. T represents a refractory inorganic oxide, and T--O--Si arises from reaction of an organosilane with the surface hydroxyl groups of the refractory inorganic oxide. U represents a polyamine, related to poly(ethyleneamines), tris(2-aminoethyl) amine, or alkyleneoxyamines of glycerine.
Abstract: A process for recovering a hydrogen-rich gas and for increasing the recovery of liquid hydrocarbon products from a hydrocarbon conversion zone effluent by adsorption of the liquifiable products from a chilled gaseous stream with a chilled liquid stream is improved by an arrangement that uses a single refrigeration shell to provide independent temperature control of the chilled gaseous and the chilled liquid stream.
Abstract: An FCC process combines ultra short catalyst and feed contacting with the blending of spent and regenerated catalyst in a disengaging vessel that recovers a primary product and passes the separated catalyst to a riser for controlled cracking of the adsorbed heavier hydrocarbons. The disengaging vessel is used as a separation zone to quickly withdraw lighter products that are initially cracked and the riser is used for the remaining hydrocarbons as a controlled secondary cracking section to further convert heavier feed components that are not quickly displaced from the catalyst in the blending/disengaging vessel zone. A separate feed may be added riser downstream of the blending disengaging vessel for cracking of secondary feeds. The arrangement provides a great deal of flexibility in the operation of ultra short catalyst contact systems.
Abstract: A process for the continuous oligomerization of ethylene to produce linear alpha olefins by oligomerizing ethylene in a polar phase comprising a solution of transition metal catalyst system at oligomerization conditions including a temperature and pressure greater than the critical temperature and pressure of ethylene. The resulting hydrocarbon phase containing oligomers and unreacted ethylene is subjected to physical treatment which tends to render the ethylene a nonsolvent for oligomers and thereby produce a liquid stream rich in unreacted ethylene which may be recycled to the oligomerization reaction zone by pumping.
Abstract: The present invention relates to binder-free molecular sieve zeolite granules of lithium zeolite A and lithium zeolite X, a process for preparing these molecular sieve zeolite granules and their use for preparing nitrogen or oxygen from air by pressure swing adsorption.
Type:
Grant
Filed:
November 13, 1997
Date of Patent:
October 5, 1999
Assignee:
UOP LLC
Inventors:
Bruno Hees, Lothar Puppe, Gerhard Reiss
Abstract: A solution is provided to the long sought inorganic alternative to resin based adsorbents for iodide clean-up service for corrosive organic liquid. The solution involves the use of a solid inorganic adsorbent comprising a combination of a silica-rich zeolite molecular sieve, which has been cation-exchanged with an iodide-reactive metal selected from silver, mercury, copper, lead, thallium, palladium or mixtures thereof, with a substantially insoluble, porous refractory inorganic oxide binder. Reactivation and regeneration technique for the spent inorganic adsorbent are also covered.
Type:
Grant
Filed:
March 6, 1998
Date of Patent:
October 5, 1999
Assignee:
UOP LLC
Inventors:
Santi Kulprathipanja, Benjamin C. Spehlmann, Richard R. Willis, John D. Sherman, William A. Leet
Abstract: Reduction of the amount of 1,1-diphenylethane and heavier polyalkylated benzenes produced in the formation of ethylbenzene by alkylation of benzene with ethylene can be effected by treating a non-templated zeolite beta at thermal oxidation conditions. The precursor zeolite beta contains at least 0.5% carbon which represents a combination of coke and high molecular organic compounds which are not removed by an extended benzene wash at about 200-250.degree. C. The improvement leads to a product containing less than 0.3 weight percent 1,1-diphenylethane relative to ethylbenzene.
Abstract: A process for the alkylation of aromatic compounds with an olefin or alkyl halide having from 1 to 24 carbon atoms utilizes a novel catalyst comprising: a) a refractory inorganic oxide, b) the reaction product of a first metal halide and bound surface hydroxyl groups of the refractory inorganic oxide, c) a second metal cation, and d) optionally a zerovalent third metal. The refractory inorganic oxide is selected from the group consisting of alumina, titania, zirconia, chromia, silica, boria, silica-alumina, and combinations thereof and the first metal halide is a fluoride, chloride, or bromide of aluminum, gallium, zirconium, or boron. The second metal cation is selected from the group consisting of: monovalent metal cations in an amount from 0.0026 up to about 0.20 gram atoms per 100 grams refractory inorganic oxide for lithium, potassium, cerium, rubidium, silver, and copper, and from 0.012 to about 0.20 gram atoms for sodium; and alkaline earth metal cations in an amount from about 0.0013 up to about 0.
Abstract: A process for saturating benzene in a light paraffin isomerization process can accommodate varying quantities of benzene through the incorporation of progressive steps that control temperatures in the isomerization zone while performing a majority of the saturation within an immediately upstream benzene saturation zone. The process is suited for saturating benzene to very low levels while feedstream concentrations of benzenes may vary from 2 to 25 wt % throughout a given period of operation. The process can accommodate rapid swings in benzene concentration that may occur on a daily basis. The invention is particularly suited for the use of a sulfated zirconia catalyst that allows the utilization of existing reactor vessels in an isomerization process.
Type:
Grant
Filed:
June 9, 1998
Date of Patent:
October 5, 1999
Assignee:
Uop LLC
Inventors:
Paul George Blommel, Christopher David Gosling, Steve A. Wilcher
Abstract: A hydrocarbon feedstock is catalytically reformed in a sequence comprising a first bifunctional-catalyst reforming zone, a zeolitic-reforming zone containing a catalyst comprising a platinum-group metal and a nonacidic zeolite, and a terminal bifunctional catalyst reforming zone. The first and terminal bifunctional catalysts preferably comprise a lanthanide-series metal component. The process combination permits higher severity, higher aromatics yields and/or increased throughput relative to the known art, and is particularly useful in connection with moving-bed reforming facilities with continuous catalyst regeneration.
Abstract: An arrangement for the controlled production of an essentially linear array of hydrocarbon feed injection jets reduces required clearances and elevation while facilitating modification of the contacting locating a feed distributor containing a linear array of jets at a standpipe junction point to provide choke point for particle flow control. The flow properties of the extended particle layer are controlled by adjusting the density of the particles above the choke point created by the upper part of the standpipe inside diameter and the top of the distributor. Steam or another fluidization medium may be added to the particles directly above the distributor for this purpose. This invention can also modify the particle or feed injection characteristics by changing the projection of the distributor into the standpipe to adjust the flow area over the choke point and by the use of bottom slides or baffles to change the flow area size and configuration.
Type:
Grant
Filed:
November 17, 1997
Date of Patent:
September 28, 1999
Assignee:
UOP LLC
Inventors:
William H. Radcliffe, Ismail B. Cetinkaya
Abstract: Hydrocarbon conversion processes are described which use a sulfur tolerant catalyst system. The catalyst is tolerant to large amounts (about 30,000 ppm sulfur) in the feedstream and comprises a first component which comprises at least one Group VIII metal dispersed on an inorganic oxide support and a second component comprising a metal phthalocyanine dispersed on an inorganic oxide support. Preferred Group VIII metals are platinum and palladium, while preferred metal phthalocyanines are cobalt or nickel phthalocyanine. Preferred inorganic oxide supports are molecular sieves, aluminas and mixtures thereof. Processes which can be carried out using this catalyst system include reforming, hydrocracking, dehydrogenation and isomerization.
Abstract: A process is disclosed for producing a chilled water stream by the integration of a sorption cooling section with a fluid catalytic cracking (FCC) process. The hot and cold working fluids for operation of the sorption cooling section are withdrawn directly from liquid streams in the FCC process in a novel flow scheme which employs a side draw stream to provide the hot working fluid and the liquid condensed from the overhead of the FCC main fractionator as the cold working fluid. The hot exit stream and the warm exit stream are cross-exchanged to smooth out the temperature variations which reduce the size and operating cost of producing the chilled stream. Potential damage to equipment and variation operations can be avoided by selecting the location of the side draw stream to avoid the accumulation of non-condensables in the heat exchange equipment.
Type:
Grant
Filed:
June 11, 1998
Date of Patent:
September 21, 1999
Assignee:
UOP LLC
Inventors:
Constante P. Tagamolila, Stephen R. Dunne
Abstract: A dispensing apparatus for particulate matter which distributes the particulate matter, at substantially the same rate, uniformly across a given area of a vessel and comprises a particle container having an opening at one end for receiving particulate material into an upwardly directed end and an outlet end at an opposite end for flowing particulate material. A rotor having multiple elongated, hollow arms, an opening at one end for receiving particulate material from the particle container, the multiple arms each having at least one aperture located in a lower portion thereof for discharging particulate material, wherein the rotor is rotatably positioned below and adjacent to the outlet end of the particle container to permit the flow of particulate material from the particle container to the rotor.
Type:
Grant
Filed:
March 4, 1998
Date of Patent:
September 14, 1999
Assignee:
UOP LLC
Inventors:
Omar M. Jama, Sergey V. Gurevich, Michael Z. Mikulicz
Abstract: An HF-agent complex, such as HF-pyridine complex where the complexing agent is pyridine, is recovered and recycled from a by-product stream containing ASO, and ASO is rejected from the by-product stream, in an alkylation process using the complex.
Abstract: A process for contacting reactants with a particulate catalyst while indirectly contacting the reactants with a heat exchange medium amid simultaneous exchange of catalyst particles by an operation that sequentially restricts reactant flow while moving catalyst through reaction stacks in which the reactant flow has been restricted. The process permits a change out of catalyst in a channel type reactor arrangement that would normally restrict catalyst flow during operation. Moving catalyst through a heat exchange type reactor having reactant and heat exchange channels permits control of catalyst activity as well as temperatures.
Type:
Grant
Filed:
November 17, 1997
Date of Patent:
September 7, 1999
Assignee:
UOP LLC
Inventors:
Robert C. Mulvaney, III, Kevin J. Brandner, Steven T. Arakawa, Paul Anderson
Abstract: A process for the dual riser contacting of a primary feed and a secondary recycle feed fraction uses independent recovery of the separate streams from the riser cracking zone to improve the product yields and properties. Separate recovery segregates the upgraded recracked components from the rest of the primary cracked products. The benefits of selective of recracking are lost if the upgraded products from the recycle stream become recombined with the primary cracked product. The selectively recovered recycle feed may undergo hydroprocessing to hydrogenate, hydrocrack and/or hydrotreatmement before recracking. The process can also make highly efficient use of the high residual activity in the catalyst that has contacted the secondary feed.
Abstract: This invention relates to a catalytic reaction of an aromatic stream wherein a guard bed for the removal of nitrogen compounds from the aromatic hydrocarbon stream comprising the nitrogen compounds is provided to contact the hydrocarbon stream with a selective adsorbent having an average pore size less than about 5.5 Angstroms to produce a treated feedstream essentially free of the nitrogen compound. The selective adsorbent is a molecular sieve selected from the group consisting of pore closed zeolite 4A, zeolite 4A, zeolite 5A, silicalite, F-silicalite, ZSM-5 and mixtures thereof. The invention provides significant cost advantages when the feedstream is subject to slugs or surges in levels of nitrogen compounds which can be detrimental to downstream acid catalysts as found in aromatic conversion reactions.
Abstract: A process for the removal of trace quantities of polynuclear aromatic compounds from the vapor effluent of a hydrocarbon dehydrogenation zone containing normally gaseous olefinic hydrocarbons, trace mononuclear aromatic compounds and trace polynuclear aromatic compounds by contacting the vapor effluent of a hydrocarbon dehydrogenation zone with a lean liquid absorption stream comprising at least one alkylated mononuclear aromatic compound to absorb at least a portion of the trace mononuclear aromatic compounds and the trace polynuclear aromatic compounds to produce a rich liquid absorption stream and a gaseous olefin-containing hydrocarbon stream having a reduced concentration of mononuclear aromatic compounds and polynuclear aromatic compounds. The rich liquid absorption stream is separated to produce a stream rich in mononuclear aromatic compounds, a stream rich in alkylated mononuclear aromatic compounds and a stream comprising polynuclear aromatic compounds.