Abstract: A reactor comprising a thermal barrier surrounding a combustion zone. The reactor further comprises a cooling jacket inner wall and a binder disposed between the cooling jacket inner wall and the thermal barrier, and a cooling jacket outer wall, wherein the cooling jacket inner wall and the cooling jacket outer wall define a cooling channel. The reactor further comprises an outer reactor wall disposed over the cooling jacket outer wall, wherein the outer reactor wall is impermeable and is configured to contain high pressure gas within the reactor.

Abstract: Processes for catalytic reforming in which a cracking inhibitor, such as an olefin, or a light olefin, is used to inhibit thermal cracking of larger hydrocarbons in non-reactive zones. The cracking inhibitor may be added at various positions through the processes, such as in the recycle gas stream, before a heater, before a stream is passed into a reforming zone, after an effluent stream is recovered from a reforming zone. A molar ratio of cracking inhibitor to hydrocarbons in stream may be between 0.01 and 0.2.

Abstract: A process for heating a feed stream to an isomerization zone by passing the feed stream though heat exchangers and heating the feeds stream with reactor effluent from the isomerization zone. The effluent from the last reactor is passed to a stabilization column and then a separation column, preferably without heating the feed stream. The separation column may also be heated with effluent from a reactor in the isomerization zone.

Abstract: A process for separating benzene from a reactor effluent in which the reactor effluent is passed to a first separation zone to separate the effluent into a bottom benzene lean stream and an overhead stream. The bottom benzene lean stream does not need to be processed further to remove benzene. The overhead stream may be cooled and is passed to a second separation zone in which it is separated into a bottom benzene rich stream and a second overhead stream. The bottom benzene rich stream contains at least 80% of the benzene from the reactor effluent. The operating temperature of the first separation zone is greater than the operating temperature of the second separation zone.

Abstract: Shaped articles and methods for forming shaped articles are provided. In one embodiment, a method for forming a shaped article includes providing a hydroxy metal oxide binder precursor in a solution of hydroxy metal oxide binder precursor. The method mixes a primary ion exchange composition with the solution of hydroxy metal oxide binder precursor. Further, the method mixes a solid with the solution of hydroxy metal oxide binder precursor. The method includes converting the hydroxy metal oxide binder precursor to a hydroxy metal oxide binder. Also, the method includes forming the shaped article from the primary ion exchange composition, the hydroxy metal oxide binder, and the solid.

Abstract: The invention provides a process and a system for processing hydrocarbon streams efficiently, especially natural gas streams that contain natural gas liquids including propanes, butanes, pentanes and higher hydrocarbons. A lean oil absorber is used to separate natural gas liquids, a side stripper with a side stripper reboiler is used to separate a propane/butane stream and a stabilizer reboiler is used to stabilize a natural gasoline product stream.

Abstract: Hydrocarbon processing apparatuses and processes for producing n-pentane and isobutane are provided herein. In an embodiment, a process for producing n-pentane and isobutane includes providing a hydrocarbon feed stream that includes C4 and C5 hydrocarbons. A recycle stream that includes C4+ hydrocarbons and the hydrocarbon feed stream is combined to produce a combined feed stream. The combined feed stream is separated to produce an iC4 product stream, an nC5+ product stream, and an iC5/nC4 feed stream. The iC5/nC4 feed stream is simultaneously disproportionated and isomerized in an isomerization zone to produce an intermediate stream that includes C3-C6 hydrocarbons. The C3-C6 hydrocarbons in the intermediate stream are separated to produce a C3? stream and the recycle stream that includes C4+ hydrocarbons.

Abstract: Sour syngas treatment apparatuses and processes for treating a sour syngas stream are provided herein. In an embodiment, a process for treating a sour syngas stream that includes sulfur components and carbon dioxide includes absorbing the sulfur components and carbon dioxide from the sour syngas stream in a primary liquid/vapor phase absorption stage with a solvent to produce a liquid absorbent stream. The liquid absorbent stream includes the solvent, the sulfur components, and carbon dioxide. A portion of the sulfur components from the liquid absorbent stream is directly oxidized in the presence of a direct oxidation catalyst to produce elemental sulfur and a recycle stream. The recycle stream includes an unconverted portion of the sulfur components and carbon dioxide. The recycle stream is recycled for further absorption of the unconverted portion of the sulfur components and carbon dioxide through liquid/vapor phase absorption.

Abstract: Embodiments of methods and apparatuses for catalytic reforming of hydrocarbons including regeneration of catalyst are provided. In one example, a method comprises heating an inert gas to form a heated inert gas stream. A first portion of the heated inert gas stream is indirect heat exchanged with hydrogen gas to form a first partially heated inert gas stream and a heated hydrogen gas stream that is for lifting the catalyst; and/or a second portion of the heated inert gas stream is indirect heat exchanged with an organic chloride-containing stream to form a second partially heated inert gas stream and a heated organic chloride-containing stream that is for chlorinating the catalyst; and/or the catalyst is preheated using at least a third portion of the heated inert gas stream for indirect heat exchange with a nitrogen gas stream or using the first and/or second partially heated inert gas streams.

Abstract: An ionic liquid reactor unit and a process for controlling heat generation from an ionic liquid reactor unit. The ionic liquid reactor unit may include an external heat exchanger. The effluent from the reactor is separated in a separation zone allowing the hydrocarbon phase to transfer heat to a cooling fluid. The heat exchanger may be a tube-in-shell, a spiral plate heat exchanger, a hair pin heat exchanger. The heat exchanger accommodates the separation of the ionic liquid from the hydrocarbon phase, and may allow for the ion liquid to be drained.

Abstract: Methods and apparatuses are provided for isomerizing a hydrocarbon stream. The method includes isomerizing a hydrocarbon stream in a reactor to produce an intermediate isomerized stream. The intermediate isomerized stream is fractionated to produce an off gas stream and a heavy isomerized stream, where the off gas stream includes an off gas recycle stream. The off gas recycle stream is dried in an off gas dryer to produce a hydrogen recycle stream, where the off gas drier includes an off gas dryer membrane separating the off gas recycle stream from an off gas purge stream. The off dryer membrane includes a perfluorosulfonated ionomer. The hydrogen recycle stream is then fed into the reactor.

Abstract: Methods and apparatuses for processing hydrocarbons are provided. In one embodiment, a method for processing a hydrocarbon stream including lighter hydrocarbons and heavier hydrocarbons includes hydrocracking the lighter hydrocarbons in a hydrocracking reactor. After hydrocracking the lighter hydrocarbons, the method hydrocracks the heavier hydrocarbons in the hydrocracking reactor. The method includes removing from the hydrocracking reactor a hydrocracking effluent comprising a mixture of components formed by hydrocracking the lighter hydrocarbons and hydrocracking the heavier hydrocarbons.

Abstract: Vapor flow-diverting devices that re-direct upwardly flowing vapor, for example, in a downward direction across condenser tubes disposed in the upper or top section of a vapor-liquid contacting apparatus, are described. These devices are particularly beneficial in tubular condensers within distillation columns and may be used in combination with other associated equipment (e.g., a deflector plate and divider plate) as well as in combination with the tube surface enhancements to improve the heat transfer coefficient.

Abstract: An apparatus and process is disclosed for mitigating coking in an FCC reactor plenum. The apparatus and process utilize a baffle to create a inner volume for the product vapors to prevent contact with a relatively cool plenum. The baffle also limits the amount of the time the product vapors spend in the plenum minimizing time for coke formation and limit product vapors from entering low fluidization zones.

Abstract: Embodiments of apparatuses and methods for reforming of hydrocarbons including recovery of products are provided. In one example, a method comprises separating a reforming-zone effluent to form a net gas phase stream and a liquid phase hydrocarbon stream. The net gas phase stream is compressed, partially condensed and cooled to form a partially condensed, compressed net gas phase stream. The partially condensed, compressed net gas phase stream is separated to form an intermediate gas phase stream. The intermediate gas phase stream is cooled to form a cooled intermediate gas phase stream. The liquid phase hydrocarbon stream is cooled to form a cooled liquid phase hydrocarbon stream. The cooled intermediate gas phase stream is contacted with the cooled liquid phase hydrocarbon stream to form an H2-rich stream and a cooled second intermediate liquid phase hydrocarbon stream that is enriched with C3/C4 hydrocarbons.

Abstract: The invention relates to a process for removing and recovering mercury, an impurity, from a hydrocarbon feedstream containing oxygen, such as introduced during hydraulic fracturing. Mercury is selectively removed to very low levels of concentration from fluid streams such as natural gas, cracked gas, hydrogen or naphtha by passage of the stream through an adsorbent bed containing particles of a zeolitic molecular sieve preferably having pore diameters of at least 3.0 angstroms and in which the zeolite crystallites are formed into an aggregate (cylindrical or beads) which contain ionic or elemental silver. These adsorbent particles maintain their capacity for removal of mercury despite the presence of oxygen.

Abstract: A process sends at least a portion of an oligomerization feed to a first oligomerization reactor zone that includes a zeolite or a SPA catalyst and another portion of the same feed to a second oligomerization reactor zone that includes an amorphous silica alumina catalyst. The first oligomerization reactor zone makes aliphatic olefins that can be cracked to propylene and the second oligomerization reactor zone makes cyclic molecules that can be converted to aromatics in an FCC unit.

Abstract: The present invention provides high permeance copolyimide membranes and methods for making and using these membranes for gas separations such as for hydrogen purification and for acid gas removal from natural gas. The random copolyimide polymers used to make the copolyimide membrane may be UV crosslinked to improve selectivity in separating mixtures of gases or in purifying liquids. The membranes may be fabricated into any known membrane configuration such as a flat sheet or a hollow fiber.

Abstract: Methods and oil refinery apparatuses are provided for producing hydrocarbons. A method includes fractionating a crude oil feedstock to produce a crude saturated stream and a residual stream. The residual stream is cracked in a cracking device to produce an unsaturated stream, and the unsaturated stream and the crude saturated stream are combined to produce a combined stream. The combined stream is fractionated to produce a refinery fuel gas stream.

Abstract: A process is disclosed for recovering hydroprocessing effluent from a hydroprocessing unit utilizing a hot stripper and a cold stripper. The cold stripper and the hot stripper are contained in the same vessel. A barrier prevents material from the hot stripper from entering into the cold stripper.