Abstract: A drywall sheet with a gypsum core sheathed in front and rear paper layers, an edge of the sheet being tapered towards the rear, the taper being formed by a flap of a marginal area of the front paper and a thin layer of gypsum attached to an inner side of the front paper margin being folded into a space resulting from a slot cut in the sheet edge to a depth generally equal to the width of the flap, the flap being held in place by a continuous layer of a hot melt adhesive occupying a space of the slot not occupied by the flap and having an elasticity that imparts fastener penetration resistance to the associated edge from a front face of the sheet.

Abstract: An acoustical baffle system for suspension in an open plenum space comprising a plurality of parallel spaced carriers and a plurality of parallel spaced baffles suspended on and transverse to the carriers, the carriers having pairs of opposed, uniformly spaced grips on their lower faces, pairs of opposed grips being spaced along the carrier at a regular center-to-center distance greater than the spacing between a pair of opposed grips, the baffles having a relatively deep U-shaped cross-section with sides and a bottom between the sides, outwardly directed flanges at upper ends of the sides, the flanges being received in a respective pair of grips on each of a plurality of carriers.

Abstract: Acoustical tile including a dried base mat of: about 70 to about 90 wt % mineral wool; about 5 to about 15 wt % perlite; 0 to about 10 wt % starch; about 3 to about 10 wt % latex; 0 to about 5 wt % gypsum; and less than 5 wt % water. The dried base mat without including glass fibers and without a laminate layer or coating and without perforations has a NRC of about 0.70 or greater, a density of about 10 pcf to about 12 pcf, and a thickness of about ½ to about 1 inch. The acoustical tile can further include a back coating at a surface weight of about 5 grams per square foot (gsf) to about 40 gsf to the dried base mat, wherein the acoustical tile has the CAC rating of about 30 to about 35.

Abstract: A formulation for an acoustically transparent coating for use on an acoustical substrate comprising a water dispersible binder and relatively large filler particles, and characterized by a high pigment to volume concentration, high viscosity, high shear thinning, and fast drying to enable the formulation to be sprayed in droplets that retain their identity when in mutual contact and in a dry coating can be efficiently sanded flat.

Abstract: An assembly for demonstrating sound transmission properties includes a base portion and a tray portion partially defining a transmission aperture is removably inserted into a portion of the base portion. A first sound-reducing tile having a first sound transmission property is placed in the tray portion and a sound generating device disposed in an interior volume of the base portion emits sound that is attenuated by the first sound-reducing tile as the sound exits the transmission aperture. A second sound-reducing tile having a second sound transmission property is placed in the tray portion and the sound generating device disposed in the interior volume of the base portion emits sound that is attenuated by the second sound-reducing tile as the sound exits the transmission aperture. A sound measuring device disposed outside the interior volume device can compare the first and second sound transmission properties.

Abstract: A method of decreasing the water load needed to form a fibrous panel. The process includes admixing a mineral wool, a cellulose, and a binder to provide a pre-mixed slurry, admixing a mineral filler with water to provide a mineral filler slurry, admixing the pre-mixed slurry and the mineral filler slurry to form a dispersion, flowing the dispersion onto a foraminous support wire to provide a green board, dewatering the green board to form a dewatered green board and drying the dewatered green board to provide a fibrous panel.

Abstract: An acoustical and illumination baffle for suspension in a ceiling area comprising a housing and a light strip in the housing, the housing being an elongated sheet metal hollow body with opposed sidewalls and a bottom wall, at least a portion of the sidewalls and/or the bottom wall having perforations, a visible light emitting strip within the housing and extending along a major part of the length of the housing and extending a major part of a length of the housing, the light emitting strip being arranged to radiate visible light through an open area in a wall of the housing thereby illuminate an area below the housing, the perforations serving to reduce noise existing in the area below the baffle and to allow cooling air circulation through the housing.

Abstract: A suspended ceiling system having adjacent superposed suspended rectangular panels displaying a three-dimensional structure formed of elements existing primarily at two closely spaced horizontal planes, the system including a rectangular grid of bolt slot style grid members dividing the ceiling area into rectangular modules, lower panels and upper panels paired with the lower panels at the grid modules, the lower panels being formed of sheet metal having material removed to form individual open areas separated by residual sheet material and to provide a total open area of at least 10%, the upper panels having a variegated surface appearance when viewed through the open areas of the lower panels.

Abstract: A formulation for an acoustically transparent coating for use on an acoustical substrate comprising a water dispersible binder and relatively large filler particles, and characterized by a high pigment to volume concentration, high viscosity, high shear thinning, and fast drying to enable the formulation to be sprayed in droplets that retain their identity when in mutual contact and in a dry coating can be efficiently sanded flat.

Abstract: A utility channel comprising a plurality of channels and accessory components, the channels having a rectangular cross section with a bottom wall and horizontally spaced parallel sidewalls extending upwardly from lateral edges of the bottom wall, opposed inturned flanges at upper edges of the sidewalls, the flanges having notches open at flange edges distal from a respective sidewall, in alignment with the notches of the opposed flange and uniformly spaced along the length of the channel, the accessory components in the channel interior space engage the flanges to maintain their assembled position in the channel interior space.

Abstract: The disclosure provides a method of decreasing the water load needed to form a fibrous panel. The process includes admixing a mineral wool, a cellulose, and a binder to provide a pre-mixed slurry, admixing a mineral filler with water to provide a mineral filler slurry, admixing the pre-mixed slurry and the mineral filler slurry to form a dispersion, flowing the dispersion onto a foraminous support wire to provide a green board, dewatering the green board to form a dewatered green board and drying the dewatered green board to provide a fibrous panel.

Abstract: The disclosure provides a fibrous panel including a basemat and a porous veil disposed on at least one side of the basemat, the veil having a first surface in contact with the one side of the basemat and a second facing surface opposite the first surface, the veil having a patterned coating disposed on the second facing surface, the patterned coating including defined areas without any coating and defined areas with at least a single layer of coating. The disclosure further provides a method of making a fibrous panel according to the disclosure.

Abstract: Clips that engage with special top flanges on elongated U-shaped acoustical baffles. One clip form suspends the baffles from grid tees in horizontal or inclined orientations or from cables or rods. Another clip form aligns to and joins intersecting baffles.

Abstract: A method of preparing a fibrous panel including surface treating a mineral wool with a water repellent agent to provide a water-repellent surface treated mineral wool, admixing the water-repellent surface-treated mineral wool with water to provide a slurry, and dewatering and drying the slurry to provide a fibrous panel. A method of preparing a mineral wool having a surface treated with a water repellent agent including contacting a water repellent agent emulsion with a mineral wool and drying the mineral wool, and a method of preparing a water-repellent surface-treated fibrous panel including mineral wool having a surface pre-treated with a water repellent agent are also provided.

Abstract: The disclosure provides a method of forming an acoustical panel base mat, including providing a green board including an alkyl ether sulfate surfactant, wherein the green board includes from about 10 to about 40 wt. % solids, and dewatering the green board slurry to form a dewatered green board, wherein the dewatering comprises supplying hot air and applying a vacuum to the green board.

Abstract: Seismic perimeter attachment clip for attaching a grid runner to wall molding comprising sheet metal base and slide elements, the base having a tab constructed and adapted to be secured with a screw to the wall molding and having a projection extending perpendicularly from the base, the slide being constructed and adapted to be attached to a grid runner, the base and slide providing a cam surface and a cam follower surface, the surfaces being mutually indexable to a home position, the cam surface being configured to raise the slide and an attached grid runner from an elevation at the home position when the slide is extended from the tab in response to longitudinal movement of the attached grid runner whereby an end of the attached grid runner is elevated above a lower flange of the wall molding as the end passes over a distal edge of the lower flange.

Abstract: A metal splice plate for joining the ends of suspended ceiling main tees of different heights and load carrying capacity, the plate having a bottom edge lying along a straight line and having a tall section adjacent one end and a short section adjacent an end opposite said one end, a formation at each of said ends providing indicia for locating the formation on the respective section on an end of a main tee of a corresponding height longitudinally at a desired position relative to and spaced from a cross runner slot on the main tee of corresponding height.

Abstract: In combination, extruded aluminum trim strips joined end-to-end and a splice plate, the trim strips together, the trim strip cross-sections including a web and a pair of opposed angles, the angles and web forming a track for receiving a mid-section of the splice plate with a close sliding fit, the splice plate having lever tabs at opposite ends, notches at sides of the plate, the plate being disposed in the tracks of both lengths of trim strips, the lever tabs and associated edges of the lever tabs formed by the notches being outside of the tracks, the associated edge being arranged in a locking manner with outer surfaces of the angles as a result of the lever tabs being bent in place towards the web.

Abstract: The disclosure provides a method of forming an acoustical panel base mat, including providing a green board including an alkyl ether sulfate surfactant, wherein the green board includes from about 10 to about 40 wt. % solids, and dewatering the green board slurry to form a dewatered green board, wherein the dewatering comprises supplying hot air and applying a vacuum to the green board.

Abstract: The disclosure provides a fibrous panel including a basemat and a porous veil disposed on at least one side of the basemat, the veil having a first surface in contact with the one side of the basemat and a second facing surface opposite the first surface, the veil having a patterned coating disposed on the second facing surface, the patterned coating including defined areas without any coating and defined areas with at least a single layer of coating. The disclosure further provides a method of making a fibrous panel according to the disclosure.