Patents Assigned to USS Engineers and Consultants, Inc.
  • Patent number: 4641768
    Abstract: A molten metal teeming valve of the sliding gate type is equipped with means for the injection of gas for various purposes including refractory preheating, lancing, or cooling, etc. The gas injecting apparatus is arranged within the valve organization in a manner that will prevent impingement of the injected gas streams on the refractory valve elements thereby avoiding damage to such elements.
    Type: Grant
    Filed: April 2, 1985
    Date of Patent: February 10, 1987
    Assignee: USS Engineers and Consultants, Inc.
    Inventor: Paul L. Hill
  • Patent number: 4597514
    Abstract: Gates for sliding gate valves in which refractory elements are cemented within metal enclosure trays include an inner refractory member that contains the metal pour opening and an outer refractory member that surrounds the inner member. Only the inner member in each gate is designed to be contacted in service by molten metal and is replaceably secured in the tray which have apertures for access of tooling used to displace the inner member out of the tray when replacement of the member is required.
    Type: Grant
    Filed: October 27, 1983
    Date of Patent: July 1, 1986
    Assignee: USS Engineers and Consultants, Inc.
    Inventor: Anthony Thrower
  • Patent number: 4545512
    Abstract: A sliding gate valve of the type in which refractory gates are sequentially disposed in operative position beneath the pour opening from a teeming vessel, such as a tundish, is effective to controllably throttle the metal flow stream from the vessel. Operator means for positioning the gates in order to control the degree of throttling of the flow stream are independent from the operator means for disposing the gates in their working position within the valve mechanism whereby the flow stream can be terminated without adjusting the throttling configuration of the valve. Means are provided, when the valve employs a pour tube attachment, for selectively changing gates and pour tubes in unison, or independently from one another. The valve mechanism and its replaceable refractory components are designed for the supply of fluids for cooling these members and for the injection of fluid reactants into the metal pouring process.
    Type: Grant
    Filed: October 27, 1983
    Date of Patent: October 8, 1985
    Assignee: USS Engineers & Consultants, Inc.
    Inventors: Earl P. Shapland, Patrick D. King
  • Patent number: 4543981
    Abstract: In order to resist alteration of the spring forces utilized for applying seal pressure between the valve bodies in sliding gate valves for molten metal pouring, particularly those of the manually operated type, the valve support plate and the mounting plate are arranged to form a narrow slot that receives the valve actuator and presents insufficient clearance to permit excessive relative displacement between the valve members. The valve further incorporates releasable attachments, two of which serve as hinge connections for the support plate while the other serves as a latching member. Each of the attachments comprise clevis-mounted eyebolts in which the clevises have predetermined dimensions to establish a fixed, pre-set distance between the plates upon reassembly of the valve after opening and thus insure repeatability of the spatial relationships between the valve bodies and, concomitantly, of the seal pressure between the members.
    Type: Grant
    Filed: September 29, 1982
    Date of Patent: October 1, 1985
    Assignee: USS Engineers & Consultants, Inc.
    Inventors: Kenneth W. Bates, Norman H. Watts
  • Patent number: 4457459
    Abstract: Metal flow from furnace taphole to a pouring trough is controlled by a valve interposed therebetween, the valve having a stationary orificed valve plate and a companion slide plate for closing or opening the orifice to flow. An actuating beam member forming part of a parallel motion linkage extends upwardly and obliquely from the slide plate, the actuating member being thrust against the slide plate by a swinging spring strut of the linkage. A ram connected to the linkage via a crank, a shaft and a pivoted lever displaces the linkage when extended or contracted and this moves the actuating member along a predetermined path, its oblique attitude being preserved, to open or shut the valve.
    Type: Grant
    Filed: April 22, 1982
    Date of Patent: July 3, 1984
    Assignee: USS Engineers and Consultants, Inc.
    Inventors: Kenneth W. Bates, William A. Griffiths, Norman H. Watts
  • Patent number: 4445262
    Abstract: Procedure for rebuilding a movable plate in the pouring valve of a ladle, involving the complete reconstruction of the original nozzle, which has been removed, and of a flat portion, also removed, around the pouring hole, in a circular or rectangular area whose width is equal to at least the external diameter of the nozzle. The nozzle is reconstructed with a prefabricated piece of refractory material, or with fresh refractory material packed "in situ", and may be of the same shape as the original nozzle, or of a different shape; the flat portion is reconstructed using a prefabricated refractory piece, or with fresh refractory material packed "in situ".
    Type: Grant
    Filed: December 21, 1982
    Date of Patent: May 1, 1984
    Assignee: USS Engineers and Consultants, Inc.
    Inventor: Romano Cappelli
  • Patent number: 4434540
    Abstract: Techniques are disclosed for renovating sliding gate valve plates or for adapting conventional plates for use with problem-beset metals. Stationary plates (1) have their orifices (2) bored out to downwardly-tapering form and correspondingly tapered prefabricated refractory insert rings (3) are then cemented in place, the rings having axial depths equal to the plate thicknesses. An orificed plate (7) furnished with an integral depending nozzle (12) has its flow passage (13) bored out such that an upper bore portion extending through the plate (7) and part way along the nozzle (12) is transversely larger than the following downstream bore portion. A prefabricated refractory insert ring (9) is cemented into the upper bore portion, ring (9) being substantially as deep axially as the said bore portion. The downstream bore portion is lined with cementitious, metal-reinforced material (14).
    Type: Grant
    Filed: October 5, 1981
    Date of Patent: March 6, 1984
    Assignee: USS Engineers and Consultants, Inc.
    Inventor: Romano Cappelli
  • Patent number: 4429816
    Abstract: In submerged teeming operations the extended pouring tube which receives molten metal from a vessel via a nozzle has gas admitted thereto for protecting it against molten metal attack. A union block is sandwiched between the nozzle and pouring tube, block being surrounded by a metal jacket spaced therefrom to form a gas manifold to be fed with gas via a gas supply pipe. Gas admitted to the manifold is ejected, around the lower end of the union block, by a surrounding annular orifice into the pouring tube and flows downwardly along the wall thereof as a protective gas film.
    Type: Grant
    Filed: February 24, 1982
    Date of Patent: February 7, 1984
    Assignee: USS Engineers and Consultants, Inc.
    Inventor: Anthony Thrower
  • Patent number: 4421257
    Abstract: A metal pouring ladle furnished with a sliding gate valve has a bottom pour opening fitted with a well block and a nozzle seated in the lower portion thereof, the well block and nozzle forming a flow passage leading to the valve. For introducing gas to the melt, a pipe is cast in the well block, the pipe opening to the bore of the well block above the nozzle or into an annular space encircling the top end of the nozzle component. This permits gassing before teeming commences without recourse to the flow passage through the nozzle, and so gassing is possible without disturbing any particulate silicious filler which may have been placed in the nozzle passage.
    Type: Grant
    Filed: January 29, 1982
    Date of Patent: December 20, 1983
    Assignee: USS Engineers and Consultants, Inc.
    Inventor: Anthony Thrower
  • Patent number: 4415103
    Abstract: A sliding gate valve of the type in which refractory gates are sequentially disposed in operative position beneath the pour opening from a teeming vessel, such as a tundish, is effective to controllably throttle the metal flow stream from the vessel. Separate drives are employed for disposing the gates in their operative position within the valve mechanism and for positioning the gates to control the degree of throttling of the flow stream from the vessel whereby the gates can be changed without altering the throttling configuration of the valve. Additionally the valve is adapted to accommodate pour tube attachments which may be changed either in conjunction with changes of the slide gates or independently thereof. The valve mechanism and its replaceable refractory components are designed for the supply of fluids for cooling these members and for the injection of fluid reactants into the metal pouring process.
    Type: Grant
    Filed: January 19, 1981
    Date of Patent: November 15, 1983
    Assignee: USS Engineers and Consultants, Inc.
    Inventors: Earl P. Shapland, Patrick D. King
  • Patent number: 4400474
    Abstract: A cementitious formulation which is self-setting when mixed with water, and which can be cast into monolithic refractory components capable of resisting molten metal and repeated thermal shocks, has three main components: high purity magnesia (at least 94% by weight being MgO); high purity alumina (at least 98% by weight Al.sub.2 O.sub.3) and high alumina cement (preferably 75% Al.sub.2 O.sub.3) by weight, or greater). The magnesia may be 60 to 95% by weight of the three components and the alumina amounts to at least 1% by weight of the three components. Castings produced from the formulation can survive repeated flame testing even after exposure to firing at elevated temperature: known, conventionally pressed and similarly fired magnesia refractories may not survive a single flame test.
    Type: Grant
    Filed: April 26, 1982
    Date of Patent: August 23, 1983
    Assignee: USS Engineers & Consultants, Inc.
    Inventors: Martin Copperthwaite, Michael A. Roberts
  • Patent number: 4386765
    Abstract: A sliding gate valve slide plate in a can has an integral collector nozzle and is formed as two conjoined refractory concrete mouldings with a cup or trough shaped metal foil lying in the joint therebetween. The foil is oxidisable in service to form a bond between the concretes. The concretes may be of different formulations, and the moulding with which molten metal makes contact is preferably the more resistant to the rigorous environment presented by flowing molten metal.The slide plate is cast in two steps using the shaped foil and the can as respective lost mould members which coact with a planar polished surface to produce a cast slide plate needing effectively no finish grinding before installation in a valve.
    Type: Grant
    Filed: October 21, 1981
    Date of Patent: June 7, 1983
    Assignee: USS Engineers and Consultants, Inc.
    Inventors: Michael A. Roberts, Martin Copperthwaite
  • Patent number: 4358034
    Abstract: Apparatus for applying a clamping force to slide gate valve plates to prevent leakage of molten metal therebetween. The apparatus applies the force uniformly about the annulus of the orifice of the plates and at a location close to the orifice itself, thus providing more effective clamping of the parts together. The apparatus may be either an annular mechanical spring mounted about the orifice of the plates or an annular chamber filled with gas under pressure.
    Type: Grant
    Filed: January 24, 1980
    Date of Patent: November 9, 1982
    Assignee: USS Engineers and Consultants, Inc.
    Inventor: Robert D. Hind
  • Patent number: 4323529
    Abstract: Method for making a refractory valve is disclosed. The sliding gate valve slide plate in a can has an integral collector nozzle and is formed as two conjoined refractory concrete mouldings with a cup or trough shaped metal foil lying in the joint therebetween. The foil is oxidisable in service to form a bond between the concretes. The concretes may be of different formulations, and the moulding with which molten metal makes contact is preferably the more resistant to the rigorous environment presented by flowing molten metal.The slide plate is cast in two steps using the shaped foil and the can as respective lost mould members which coact with a planar polished surface to produce a cast slide plate needing effectively no finish grinding before installation in a valve.
    Type: Grant
    Filed: November 13, 1980
    Date of Patent: April 6, 1982
    Assignee: USS Engineers and Consultants, Inc.
    Inventors: Michael A. Roberts, Martin Copperthwaite
  • Patent number: 4199085
    Abstract: A slide gate valve for use with a molten metal teeming vessel is provided with elongated resilient supports that may be in the form of leaf springs, or the like, and are operative to resiliently bias the slide plate of the valve against the head plate thereof. The resilient supports are releasably secured to the vessel by linkages that facilitate disassembly of the valve elements for servicing.
    Type: Grant
    Filed: February 13, 1978
    Date of Patent: April 22, 1980
    Assignee: USS Engineers & Consultants, Inc.
    Inventors: Norman H. Watts, Philip Weatherall, Robert D. Hind
  • Patent number: 4176769
    Abstract: Flaring, splashing and spitting of the molten metal flow stream issuing from a flow control nozzle of the type forming the collector nozzle of a sliding plate valve is prevented by forming the flow passage through the nozzle with a flow-impeding constriction intermediate the ends thereof. The passage is also provided with a duct section downstream of the constriction and includes means for preventing recirculatory currents in the flow stream from entering and passing the constriction.
    Type: Grant
    Filed: March 22, 1978
    Date of Patent: December 4, 1979
    Assignee: USS Engineers and Consultants, Inc.
    Inventors: Joseph W. Cudby, Christopher F. King, Nicholas Syred
  • Patent number: 4168790
    Abstract: A sliding gate valve assembly for pouring liquid metal is described in which the frame that mounts the sliding plate is attached directly to oppositely spaced motor apparatus of particular design. Thus, in addition to imparting motion to the slide frame, the motor apparatus also serve to slidably mount the frame thereby eliminating the need for a housing enclosure about the slide frame. According to one aspect of the invention, the frame is movable longitudinally by motor apparatus on two opposed sides of the frame. According to another aspect of the invention, the frame is movable both longitudinally and transversely by pairs of motor apparatus rectangularly disposed about the four sides of the frame. Motor apparatus that is mechanically, electrically or fluid operated can be employed.
    Type: Grant
    Filed: October 31, 1977
    Date of Patent: September 25, 1979
    Assignee: USS Engineers and Consultants, Inc.
    Inventors: Josef Lothmann, Ludwig Walther