Abstract: The present invention relates general to a method for making an alkali metal hydrogen phosphate of the general formula AxH3−xPO4, wherein A is an alkali metal and 0≦x≦3, prepared by admixing an alkali metal-containing compound, a phosphate-supplying compound, and water, where water is present in the mixture at a level of from about 5% to 25% by weight.

Abstract: The present invention relates to novel electrode active materials represented by the general formula AaMb(XY4)cZd, wherein: (a) A is one or more alkali metals, and 0<a≦8; (b) M is at least one metal capable of undergoing oxidation to a higher valence state, and 1≦b≦3; (c) XY4 is selected from the group consisting of X′O4−xY′x, X′O4−yY′2y, X″S4, and a mixture thereof, where X′ is P, As, Sb, Si, Ge, S, and mixtures thereof; X″ is P, As, Sb, Si, Ge, and mixtures thereof, Y′ is halogen, 0≦x<3, 0<y<4, and 0<c≦3; and (d) Z is OH, a halogen, or mixtures thereof, and 0<d≦6.

Abstract: Power supply apparatuses and methods of supplying electrical energy are provided. According to one aspect, a power supply apparatus includes an electrochemical device configured to store electrical energy, a first interface coupled with the electrochemical device and adapted to couple with a supply configured to provide electrical energy and a first load configured to receive electrical energy, and charge circuitry coupled intermediate the first interface and the electrochemical device, wherein the charge circuitry is configured to monitor a quantity of electrical energy supplied from the supply to the first load and to control a supply of electrical energy to the electrochemical device responsive to the monitoring and to charge the electrochemical device.

Abstract: A method for carrying out solid state reactions under reducing conditions is provided. Solid state reactants include at least one inorganic metal compound and a source of reducing carbon. The reaction may be carried out in a reducing atmosphere in the presence of reducing carbon. Reducing carbon may be supplied by elemental carbon, by an organic material, or by mixtures. The organic material is one that can form decomposition products containing carbon in a form capable of acting as a reductant. The reaction proceeds without significant covalent incorporation of organic material into the reaction product. In a preferred embodiment, the solid state reactants also include an alkali metal compound. The products of the method find use in lithium ion batteries as cathode active materials. Preferred active materials include lithium-transition metal phosphates and lithium-transition metal oxides.

Abstract: Circuits, apparatuses, electrochemical device charging methods, and lithium-mixed metal electrode cell charging methods are provided. According to one aspect, a circuit includes charging circuitry adapted to apply electrical energy to an electrochemical device to charge the electrochemical device, and the electrochemical device being configured to assume an open-circuit condition in a substantially charged state; shunting circuitry electrically coupled with the charging circuitry and configured to shunt the electrical energy around the electrochemical device responsive to the electrochemical device reaching the substantially charged state; and indication circuitry configured to output a signal responsive to the shunting of the electrical energy to indicate a charge status of the electrochemical device.

Abstract: The invention provides novel lithium-mixed metal materials which, upon electrochemical interaction, release lithium ions, and are capable of reversibly cycling lithium ions. The invention provides a rechargeable lithium battery which comprises an electrode formed from the novel lithium-mixed metal materials. Methods for making the novel lithium-mixed metal materials and methods for using such lithium-mixed metal materials in electrochemical cells are also provided. The lithium-mixed metal materials comprise lithium and at least one other metal besides lithium. Preferred materials are lithium-mixed metal phosphates which contain lithium and two other metals besides lithium.

Abstract: The invention provides an electrochemical cell which comprises a first electrode and a second electrode which is a counter electrode to said first electrode. The first electrode comprises a phosphorous compound of the nominal general formula Li3E′aE″b(PO4)3, desirably at least one E is a metal; and preferably, Li3M′M″(PO4)3. E′ and E″ are the same or different from one another. Where E′ and E″ are the same, they are preferably metals having more than one oxidation state. Where E′ and E″ are different from one another, they are preferably selected from the group of metals where at least one of E′ and E″ has more than one oxidation state.

Abstract: An electrochemical active material contains a lithiated zirconium, titanium, or mixed titanium/zirconium oxide. The oxide can be represented by the formula LiM′M″XO4, where M′ is a transition metal, M″ is an optional three valent non-transition metal, and X is zirconium, titanium, or a combination of the two. Preferably, M′ is nickel, cobalt, iron, manganese, vanadium, copper, chromium, molybdenum, niobium, or combinations thereof. The active material provides a useful composite electrode when combined with a polymeric binder and electrically conductive material. The active material can be made into a cathode for use in a secondary electrochemical cell. Rechargeable batteries may be made by connecting a number of such electrochemical cells.

Abstract: The invention provides novel lithium-mixed metal materials which, upon electrochemical interaction, release lithium ions, and are capable of reversibly cycling lithium ions. The invention provides a rechargeable lithium battery which comprises an electrode formed from the novel lithium-mixed metal materials. Methods for making the novel lithium-mixed metal materials and methods for using such lithium-mixed metal materials in electrochemical cells are also provided. The lithium-mixed metal materials comprise lithium and at least one other metal besides lithium. Preferred materials are lithium-mixed metal phosphates which contain lithium and two other metals besides lithium.

Abstract: An electrochemical active material contains a lithiated zirconium, titanium, or mixed titanium/zirconium oxide. The oxide can be represented by the formula LiM′M″XO4, where M′ is a transition metal, M″ is an optional three valent non-transition metal, and X is zirconium, titanium, or a combination of the two. Preferably, M′ is nickel, cobalt, iron, manganese, vanadium, copper, chromium, molybdenum, niobium, or combinations thereof. The active material provides a useful composite electrode when combined with a polymeric binder and electrically conductive material. The active material can be made into a cathode for use in a secondary electrochemical cell. Rechargeable batteries may be made by connecting a number of such electrochemical cells.

Abstract: The invention provides novel lithium-mixed metal materials which, upon electrochemical interaction, release lithium ions, and are capable of reversibly cycling lithium ions. The invention provides a rechargeable lithium battery which comprises an electrode formed from the novel lithium-mixed metal materials. Methods for making the novel lithium-mixed metal materials and methods for using such lithium-mixed metal materials in electrochemical cells are also provided. The lithium-mixed metal materials comprise lithium and at least one other metal besides lithium. Preferred materials are lithium-mixed metal phosphates which contain lithium and two other metals besides lithium.

Abstract: Power supply apparatuses and methods of supplying electrical energy are provided. According to one aspect, a power supply apparatus includes an electrochemical device configured to store electrical energy, a first interface coupled with the electrochemical device and adapted to couple with a supply configured to provide electrical energy and a first load configured to receive electrical energy, and charge circuitry coupled intermediate the first interface and the electrochemical device, wherein the charge circuitry is configured to monitor a quantity of electrical energy supplied from the supply to the first load and to control a supply of electrical energy to the electrochemical device responsive to the monitoring and to charge the electrochemical device.

Abstract: A method for carrying out solid state reactions under reducing conditions is provided. Solid state reactants include at least one inorganic metal compound and a source of reducing carbon. The reaction may be carried out in a reducing atmosphere in the presence of reducing carbon. Reducing carbon may be supplied by elemental carbon, by an organic material, or by mixtures. The organic material is one that can form decomposition products containing carbon in a form capable of acting as a reductant. The reaction proceeds without significant covalent incorporation of organic material into the reaction product. In a preferred embodiment, the solid state reactants also include an alkali metal compound. The products of the method find use in lithium ion batteries as cathode active materials. Preferred active materials include lithium-transition metal phosphates and lithium-transition metal oxides.

Abstract: The invention provides a method for making lithium mixed metal materials in electrochemical cells. The lithium mixed metal materials comprise lithium and at least one other metal besides lithium. The invention involves the reaction of a metal compound, and a phosphate compound, with a reducing agent to reduce the metal and form a metal phosphate. The invention also includes methods of making lithium metal oxides involving reaction of a lithium compound, and a metal oxide with a reducing agent.

Abstract: The invention provides an electrochemically active material comprising particles of spinel lithium manganese oxide having on the surface of each particle cationic metal species bound to the spinel at anionic sites of the particle surface; where the cationic metal species includes a metal selected from the group consisting of transition metals, non-transition metals having a +3 valence state, and mixtures thereof. The active material is characterized by a reduced surface area and increased capacity expressed in milliamp hour per gram as compared to the spinel alone.

Abstract: A separator for use in laminated multi-layer electrochemical cell device structures. The devices comprise positive and negative electrode layer members of polymeric matrix composition having the microporous polyolefin membrane separator member interposed therebetween wherein the separator membrane includes a polymer coating layer. The separator is treated to provide a deposited coating of a primary plasticizer for the polymer coating layer. The device electrode and separator members are then assembled and laminated at a compressive force and temperature at which the plasticizer film softens the polymer coating of the separator member sufficiently to establish a strong interfacial bond with the matrix polymers of the electrode members and thereby form a laminated unitary cell structure. In another embodiment, the primary plasticizer comprises a component of the electrode polymeric matrix compositions.

Abstract: A composition and a method for forming the composition stabilized against capacity degradation comprises particles of spinel lithium manganese oxide (LMO) enriched with lithium by a decomposition product of lithium carbonate forming a part of each said particle and characterized by a reduced surface area and increased capacity expressed in milliamp hours per gram as compared to non-enriched spinel.

Abstract: In one implementation, a bicell battery apparatus includes first and second counter electrodes and an intermediate electrode positioned therebetween. Respective end edges of the first and second counter electrodes are received outwardly beyond a respective end edge of the intermediate electrode at a region. A current collector extension extends from one of the end edges of the intermediate electrode within the region and extends outwardly beyond the respective end edges of the first and second counter electrodes within the region. A first substantially electrolyte impermeable insulative layer is received between the current collector extension and the first counter electrode. A second substantially electrolyte impermeable insulative layer is received between the current collector extension and the second counter electrode.

Abstract: A mesoporous polymeric membrane for use as an ionically-conductive inter-electrode separator in a rechargeable battery cell contains a like distribution of mesopore voids throughout a membrane matrix. The porous membrane is capable of absorbing significant amounts of electrolyte solution to provide suitable ionic conductivity for use in rechargeable battery cells. The addition of inert particulate filler to the coating composition provides further strength in the body of the membrane and provides particulate support within the membrane mesopores which prevents collapse of the voids at cell fabrication laminating temperatures and thus maintains electrolyte absorption capability.

Abstract: A mesoporous polymeric membrane for use as an ionically-conductive inter-electrode separator in a rechargeable battery cell is prepared from a coatable composition comprising a polymeric material, a volatile fluid solvent for the polymeric material, and a second fluid miscible with and of lesser volatility than the solvent, the second fluid being a nonsolvent exhibiting no significant solvency for the polymeric material. A layer is cast from the composition to form a layer which is gelled and solidified to a self-supporting membrane by volatilizing the solvent and nonsolvent coating vehicle fluids under conditions in which the solvent volatilizes at a rate substantially faster than that of the nonsolvent.