Abstract: A method to adjust a modal property of a material removal tool without changing a projection length of the material removal tool is disclosed. Adjusting substantially aligns a characteristic frequency of the material removal tool with a rotation speed of a spindle of a machine tool. A material removal tool employing the method and a method to machine metal are also disclosed.

Abstract: Material removal tool with a translating bar having an actuation surface shaped as a cone or frustum, wherein an axial position of the cone or frustum along a length of the translating bar corresponds to a position of a push rod in operable contact with a first flexibly mounted cartridge on which a cutting insert is mounted is disclosed. The translating bar is actuated between a first and second position to place different combinations of flexibly mounted cutting inserts and fixedly mounted cutting inserts in a radially outermost position. The material removal tool optionally includes a support for the translating bar to reduce radial variation during machining operations. Various combinations of flexibly mounted cutting inserts and fixedly mounted cutting inserts are disclosed along with various methods for removing material using the disclosed material removal tool.

Abstract: A method to adjust a modal property of a material removal tool without changing a projection length of the material removal tool is disclosed. Adjusting substantially aligns a characteristic frequency of the material removal tool with a rotation speed of a spindle of a machine tool. A material removal tool employing the method and a method to machine metal are also disclosed.

Abstract: Material removal tool with a translating bar having an actuation surface shaped as a cone or frustum, wherein an axial position of the cone or frustum along a length of the translating bar corresponds to a position of a push rod in operable contact with a first flexibly mounted cartridge on which a cutting insert is mounted is disclosed. The translating bar is actuated between a first and second position to place different combinations of flexibly mounted cutting inserts and fixedly mounted cutting inserts in a radially outermost position. The material removal tool optionally includes a support for the translating bar to reduce radial variation during machining operations.

Abstract: An eta-phase-free cemented carbide insert with improved surface hardness and wear resistance containing WC, and possibly cubic phases of a carbide and/or carbonitride, in a binder phase of Co, Ni, Fe or a combination thereof, with a binder phase gradient in the surface and near surface regions, is disclosed. The nominal binder phase content in the insert is 3-20 weight %. The surface, and near surface cobalt content is 50-100% of the binder phase content of the inner portion of the insert. The insert is formed by standard sintering practices, followed by the chemical removal of the binder phase from the surface and near surface regions of the insert. The insert is then heat treated at a temperature of 1300-1350° C. in a carburizing atmosphere, for a time of 5-400 minutes to cause diffusion of the binder phase from the interior into the binder depleted surface regions.

Abstract: A rotatable cutting tool comprising a cutting tool body having at least one recess for receiving a replaceable insert. The recess has a wall defined by a deformable clamp extending radially from the tool body, the clamp comprising a leaf isolated from the tool body except at the base of the leaf by an isolating channel in the tool body. The tool further comprising adjustable clamping means for elastically deforming the leaf to retain a replaceable insert in the recess.