Abstract: In preferred aspects of the present invention, at least one rib is provided can be molded to an internal dividing wall in the interior of a water separator in an automotive HVAC unit. In more preferred aspects, a plurality of ribs is provided that are molded to or with the wall, and, the plurality of ribs form a pattern, in a way that allows them to ‘direct’ or to ‘channel’ water from an air flow.

Abstract: The present invention provides a vehicle ventilation system, and, in particular, a heating and air-conditioning assembly and method of making such an assembly, wherein the assembly comprises a multi-portion HVAC housing and an alignment feature. The alignment feature preferably follows the contours of the housing portions of the HVAC. Preferably, the alignment feature is a baffle, or, in particular, a cross flow baffle, that serves an air directing as well as bridge function between housing portions of the HVAC, reducing packaging space for the HVAC unit while providing ease of assembly and reduced tool complexity for multi-piece HVAC housings.

Abstract: An air flow mixing system for a vehicle air conditioning system having a distribution door to force air from a first air flow to mix with a second air flow of different temperature proximate a merging region in the air conditioning system. In one embodiment, the distribution door has an arcuate passageway or scoop to forcibly route air from the first airflow to the second airflow. In a second embodiment, the distribution door has at least one projecting channel to divide each of the first and second air flows into a plurality of alternating flow paths to promote heat transfer and mixing of the two airflows. In each embodiment, the pivoting distribution door facilitates heat transfer between the airflows resulting in a more even temperate airflow emerging from the merging region.

Abstract: An assist airblower unit for a heating and ventilating system of a motor vehicle. The airblower includes a single motor and two centrifugal fan wheels encased within a shell. The motor drives both centrifugal fan wheels via a shaft. The centrifugal fan wheels have angled blades that draws in air from a lateral air inlet located on the shell. The air is then forced out of the outlet openings into the automobiles interior to either heat or cool the vehicle. The air source either outputs at the front of the HVAC unit or recirculation air, i.e., cabin air.