Abstract: Disclosed is a weaving machine, including: a yarn tensioning system for keeping a pile-warp yarn under tension, including a local control unit, a drive motor Wand a drive roller; and a detection device for detecting abnormal variations in the pile-forming, including: a measuring system, for measuring, with the aid of the drive motor and the drive roller, pile-warp yarn consumption xm of the pile-warp yarn per cycle unit of one or more weft insertion cycles; a reference system, for determining for each cycle unit whether the pile-warp yarn is interlaced in a figure-forming manner and for determining the expected pile-warp yarn consumption xt; and a computing system, for comparing the measured with the expected pile-warp yarn consumption when the pile-warp yarn is interlaced in a figure-forming manner, and for detecting, on the basis of this comparison, abnormal variations. In addition, disclosed is an associated method for detecting abnormal variations in pile-forming in a weaving machine.

Abstract: Disclosed is a weaving method with which the yarn tension of several part groups with at least one warp thread per part group is controlled or adjusted separately, in order to follow a respective reference yarn tension profile during weaving, where, for at least one part group, the reference yarn tension profile is changed during weaving, where the reference yarn tension profile is determined and changed separately for at least two part groups, and where each reference yarn tension profile is selected from a collection of different reference yarn tension profiles. Also disclosed is a weaving machine provided with yarn tensioning elements, a storage unit in which said collection is provided, and a control or steering unit in order, in cooperation with the yarn tensioning elements, to adjust or control the yarn tension in separate warp threads using the indicated weaving method.

Abstract: A guide device including a guide (1) with one or more guide elements (2) for guiding a rapier bar (3) in a rapier weaving machine, wherein this guide device is provided with an air circuit (5) through which compressed air can flow and which is provided with perforations (7) for cooling the rapier bar (3) by compressed air, and wherein this guide device is provided with a cooling circuit (8) through which coolant can flow for cooling the rapier bar (3) by coolant. In addition, an assembly of a rapier bar (3), drive (4) and such a guide device. Furthermore, a rapier weaving machine including such an assembly.

Abstract: The present invention relates to a yarn storage device for a yarn processing machine, a method for supplementing a yarn store in said yarn storage device and a yarn processing machine provided with said yarn storage device, wherein the yarn storage device comprises storage units (2, 7) and loading means (3) in order to add yarn in a selected storage unit, wherein at least one storage unit comprises a winding holder (7) that is provided to keep a yarn store in a state wound round a holder body (7c), and wherein preferably yarn is added in windings with a winding diameter (D1) that is greater than the radial dimensions (D3) of the holder body (7c).

Abstract: A hook (5) for a tufting machine to provide an enhanced J-cut effect. The hook comprises a shank portion (12) via which the hook is connected to the tufting machine, in use, and a working portion (4) extending from the shank portion. The working portion (4) comprises a cutting edge (6) on one side of a lower face of the working portion. A J-cut forming portion is formed at the working portion (4), in that the working portion in the region above the cutting edge has a greater thickness than the thickness of the shank portion (12).

Abstract: A tufting machine and method for operating a tufting machine operating a needle selection mechanism based on pattern data by selecting a needle with yarn required for the pattern such that the selected needle is driven by a needle bar through the backing medium, to form a tuft while a needle that is not required for the pattern is not selected by the needle selection mechanism. Yarn is fed via a yarn feed mechanism comprising a plurality of actively driven yarn drives each driving a respective yarn to a respective needle, the yarn drives being at a location between a yarn creel and the needle. The method being characterised by operating the yarn feed mechanism to deliver at least 70% of the yarn required for a tuft as the needle moves from top dead center to bottom dead center.

Abstract: A tufting machine comprising a plurality of needle holders (11) associated with a needle bar (5) and slidably supported in a frame for reciprocation in a needle reciprocation direction. A respective needle (10) is attached to each needle holder (11), each needle holder having an engagement portion. The needle bar (5) has means (7, 13) for selectively latching with the engagement portion of each selected needle holder so as to selectively drive latched needle holders in the needle reciprocation direction. A stop bar (21) is positioned to limit the upward movement of the needle holders (11). At least one magnet (20) retains non-latched needle holders in its uppermost position as the needle bar is reciprocated. The magnets (20) are embedded in the stop bar (21). The machine further comprises a cushioning member (27) attached to the magnet (20) and facing the top of each needle holder (11).

Abstract: A tufting machine (100) comprises a needle bar (10) shiftable in a needle bar longitudinal direction (L), a plurality of needles (12) being provided on the needle bar (10) following each other in the needle bar longitudinal direction (L), each needle (12) being individually selectable for carrying out a stitch and thereby generating a pile on a backing fabric, further comprising such a yarn threading that, on the needle bar (10), groups (G) of the needles (12) following each other in the needle bar longitudinal direction (L) and comprising a predetermined number of needles (12) are generated, the needles (12) of each group (G) having yarns of different properties threaded therethrough, the number of yarns of different properties associated with each group (G) being less than the number of needles (12) within each group (G), such that, within each group (G), at least two needles (12) have yarns of the same property threaded therethrough.

Abstract: A pattern data processing system configured to determine and compensate for any points of entanglement between different yarns. A point of entanglement is defined as a point where the yarn from one needle crosses and traps the yarn from another needle on the back face of the backing medium. The pattern data processing system is configured to calculate the additional length of back stich caused by each point of entanglement by subtracting an ideal back stich length, calculated as the path which would have been taken by the yarn had it not been entangled in another yarn, from an actual yarn path, calculated as the actual length of the entangled yarn. A controller is configured to include in the amount of yarn fed by a respective yarn feed mechanism for each stitch an amount equivalent to the additional length of back stitch. The invention also includes a tufting machine and method of operating the tufting machine with the pattern data processing system.

Abstract: A textile machine includes a main driven system driven by a plurality of main motors, a plurality of slave driven systems each driven by at least one slave motor, and an energy supply/control arrangement for supplying energy to the main motors and the slave motors and for controlling the flow of energy between a power supply system and the main motors and the slave motors. The energy supply/control arrangement includes a first energy exchange unit, a first main motor unit, a second energy exchange unit, a second main motor unit, and a controller. The slave motors include at least one first slave motor connected to a first DC voltage bus system by an associated first slave motor unit and at least one second slave motor connected to a second DC voltage bus system by an associated second slave motor unit.

Abstract: A method of preparing a tufting process for tufting a fabric, preferably carpet, having regions (14, 16, 18) of different color appearance by using at least two different kinds of yarns, yarns of different kinds of yarns (b, w) alternately following each other in a needle bar longitudinal direction of a needle bar of a tufting machine, comprises the steps of: a) defining a predetermined number of color mixing values, b) assigning with each color mixing value a color-related tufting aspect instruction, c) providing a color pattern representation (11) of the fabric to be tufted comprising a plurality of color regions (14, 16, 18), d) assigning with each color region (14, 16, 18) one of the color mixing values.

Abstract: A fabric (e.g., carpet having a shadow effect) includes a backing fabric having binding warp yarns repeatedly crossing each other for providing weft receiving openings, tension warp yarns substantially extending in a warp direction, and weft yarns substantially extending in a weft direction through the weft receiving openings, pile warp yarns interlaced with weft yarns for providing piles extending out of the backing fabric, wherein, at least one weft yarn is positioned immediately adjacent to one of the crossings of the binding warp yarns provides an end weft yarn positioned at a back side relative to at least one weft separating warp yarn extending in the backing fabric substantially in the warp direction, and at least one intermediate weft yarn positioned adjacent to such an end weft yarn in the warp direction is positioned at the pile side.

Abstract: A method of preparing a tufting process for tufting a fabric comprises the steps of: a) providing a pattern representation (10) representative of a fabric to be tufted comprising at least one tufting structure region (14), said at least one tufting structure region (14) corresponding to an area of the fabric to be tufted having a plurality of piles, b) in association with at least one tufting structure region (14), providing a tufting structure defined by a plurality of tufting structure parameters, each tufting structure parameter having an effect on the appearance of at least a part of the piles to be tufted in association with this tufting structure region and having no effect on the appearance of piles to be tufted in an area not corresponding to this tufting structure region (14).

Abstract: A method of preparing a tufting process for tufting a fabric comprises the steps of: a) selecting at least one object to be shown on a tufted fabric as a three-dimensional tufting structure element (116), b) three-dimensionally scanning the at least one object for providing a set of three-dimensional scan data representing at least a portion of the three-dimensional structure of the at least one object, c) providing a set of tufting instruction data on the basis of the three-dimensional scan data, the tufting instruction data, in association with the at least one three-dimensional tufting structure element (116) to be tufted, comprising information relating to at least one tufting aspect of the piles to be tufted for providing the at least one three-dimensional tufting structure element (116).

Abstract: A method of preparing a tufting process comprises the steps of: a) providing a pattern representation representative of a fabric to be tufted, b) providing at least one group of tufting aspect instruction layers, each group of tufting aspect instruction layers comprising at least one tufting aspect instruction layer, each tufting aspect instruction layer being associated with a tufting aspect instruction, each tufting aspect instruction referring to a tufting aspect, c) assigning at least one tufting aspect instruction to at least one tufting aspect instruction layer.

Abstract: A fabric includes a backing fabric having binding warp yarns, weft yarns, and pile warp yarns interlaced with the weft yarns. In a weft receiving opening, one of the weft yarns is positioned at a back side relative to a weft separating warp yarn extending in the backing fabric in the warp direction and the other weft yarn is positioned at the pile side. A pile warp yarn is interlaced with the weft yarn positioned at the back side relative to the weft separating warp yarn to extend out of the backing fabric between this weft yarn and the other weft yarn. In a transition zone, two transition weft yarns provided immediately adjacent to each other in the warp direction extending through a weft receiving opening are positioned at substantially the same level in a direction that is perpendicular with a plane defined by the warp and weft directions and/or are not separated by a weft separating warp yarn.

Abstract: A jacquard machine includes a plurality of yarn moving elements and in association with each yarn moving element a yarn moving mechanism having an output cord connected to the yarn moving element, a plurality of setting bars extending substantially in a first direction corresponding to a weft direction and positioned adjacent to each other substantially in a second direction longitudinal end regions and a cooperation region arranged between the longitudinal end regions for the cooperation with a plurality of yarn moving mechanisms, a plurality of position adjustment bars extending substantially in the second direction, wherein in each one of the two longitudinal end regions of the setting bars two position adjustment bars are provided adjacent to each other, and a plurality of connecting members for connecting the setting bars to the position adjustment bars, wherein in each longitudinal end region of each setting bar one connecting members is provided such as to be connectable to either one of the two positi

Abstract: A tufting machine comprises a needle bar and a needle bar drive mechanism for moving the needle bar towards and away from a backing material passed through a tufting zone by means of a backing material feed mechanism. The machine further comprises at least one controller and a cooling liquid system for cooling at least one controller, the cooling liquid system comprising at least one cooling member having a cooling liquid channel for the passage of a cooling liquid and being in heat transfer contact with at least a part of the electrical components of a controller.