Abstract: A grain treatment system incorporating a steam vessel and centrally disposed, grain diverting steam sparger unit for facilitating the flow of homogeneous plugs of grain therearound. The system incorporates a discharge unit having garner valves and/or flow restrictors for facilitating the anti-coring grain flow through the steam vessel with side and corner draw-off therein and the even percolation of steam upwardly therethrough for uniformly heating and moisturizing the grain. A vapor generator is used for providing a heating medium comprising a mixture of condensible and non-condensible gases introduced into the grain through the centrally disposed steam sparger. In this manner, homogeneous plugs of grain are uniformly passed through and discharged from the grain treatment system permitting controlled heating and moisturizing of grain and substantially eliminating problems of coring, grain clingage, static sludge build-up and associated grain treatment problems prevalent in many prior art systems.

Abstract: A high pressure conditioning system apparatus and control network. A direct fired steam generator supplies a mixture of super-heated steam and oxygen-deficient non-condensable gases to a pressurized conditioner constructed for heating, mositurizing, and conditioning matter including cereals, grains, beans, full fat soybean, barley, and seeds for a selected period of time. The high pressure conditioner is adapted for homogeneous interaction of the direct fired steam, non-condensable gases and the matter to be conditioned. A pressurized resting chamber is used statically steam the conditioned matter. A myriad of chemical changes are advantageously induced by the utilization of high pressures, controlled time, temperature, direct fired steam, moisture content, and the homogeneous interaction thereof.

Abstract: An anaerobic, pasteurizing conditioning system for treating matter such as whole and ground grain and minerals to increase the rate of conversion during digestion and thus the nutritional value thereof. The system comprises a direct fired steam generator adapted for producing treatment fluid comprising steam and non-condensible gases, the gases containing insufficient oxygen for substantial aerobic bacterial growth. The steam and oxygen deficient non-condensible gases are discharged into the vessel for counter-current flow relative to matter passing therethrough. The operation of the direct fired steam generator is controlled for producing a sufficiently large volume of oxygen deficient gases and steam for purging the matter of other gases flowing therewith and maintaining the deficient oxygen level in the non-condensible gases for creating an anaerobic condition.

Abstract: Method of and apparatus for temperature conditioning of matter of the type wherein matter to be conditioned is exposed to a vapor within a vessel for select heating and/or moisture absorption or desiccation. The system includes selectively providing a mixture of condensible and noncondensible gases while controlling the enthalpy, partial pressure and dew point thereof. The gas mixture is delivered to a vessel and interacted with matter disposed therein. The temperature of the matter is brought to the approximate dew point of the condensible and noncondensible gas mixture. In this manner, both the ultimate temperature and moisture content of the matter to be conditioned may be controlled by selectively controlling the aforesaid parameters of enthalpy, partial pressure and dew point. Control of the aforesaid parameters may likewise be affected by controlling the vessel pressure and the rate at which energy is supplied to the condensible and noncondensible gas mixture.

Abstract: A conditioning system for particulate matter comprising a vertical conditioning vessel adapted for the counter-current flow of particulate matter and treatment fluid therethrough. The particulate matter such as grain, is fed into an upper region of the vertical vessel while treatment fluid such as steam and non-condensible gases is fed into a lower region of the vessel. A plurality of paddles adapted for rotation through the counter-current flow of particulate matter and treatment fluid are provided among a plurality of stators. The rotation of the paddles about the stators creates a plurality of notional mixture planes facilitating homogenous interaction between the treatment fluid and the particulate matter thereby providing control of temperature and/or moisture levels therein. In this manner, heat may be added to particulate matter such as grain to alter the molecular structure thereof and/or increase lubricity for subsequent operations such as pelletizing.

Abstract: An anaerobic, pasteurizing conditioning system for treating matter such as whole and ground grain and minerals to increase the rate of conversion during digestion and thus the nutritional value thereof. The system comprises a direct fired steam generator adapted for producing treatment fluid comprising steam and non-condensible gases the gases containing insufficient oxygen for substantial aerobic bacterial growth. The steam and oxygen deficient non-condensible gases are discharged into the vessel for counter-current flow relative to matter passing therethrough. The operation of the direct fired steam generator is controlled for producing a sufficiently large volume of oxygen deficient gases and steam for purging the matter of other gases flowing therewith and maintaining the deficient oxygen level in the non-condensible gases for creating an anaerobic condition.