Abstract: The improved rotor processor of the present invention includes a stator with a rotatable rotor defining a rotor chamber in which particles are circulated for coating or layering. A spray gun mounted to the stator adjacent the rotor directs liquid into the rotor chamber, while a powder feed system mounted in the stator adjacent the rotor directs dry powder into the rotor chamber. The spray gun and powder feed system are spaced apart circumferentially so as to define a spray zone and a separate powder zone through which the circulating particles repeatedly and sequentially pass. The powder feed system includes a feed screw conveyor, an eductor, and a flexible conduit for delivering micronized powders, such as polymers or glidants, to the rotor chamber.

Abstract: A rotor processor includes a stator chamber and a rotor mounted for rotation within the chamber. The rotor has a perimeter edge spaced closely to the interior wall of the chamber so as to define a slit or gap there between. The rotor is slidably mounted upon a rotor shaft, for movement between raised and lowered positions during operation of the processor, so as to automatically adjust the dimension of the slit, without operator intervention. As air flows from a plenum beneath the rotor, through the slit, and into the chamber, a pressure differential is created, which provides a lifting force to raise the rotor. The pressure drop is maintained relatively constant at a predetermined level after a lifting equilibrium force is achieved, regardless of the air flow volume.

Abstract: A rotor processor includes a stator chamber and a rotor mounted for rotation within the chamber. The rotor has a perimeter edge spaced closely to the interior wall of the chamber so as to define a slit or gap there between. The rotor is slidably mounted upon a rotor shaft, for movement between raised and lowered positions during operation of the processor, so as to automatically adjust the dimension of the slit, without operator intervention. As air flows from a plenum beneath the rotor, through the slit, and into the chamber, a pressure differential is created, which provides a lifting force to raise the rotor. The pressure drop is maintained relatively constant at a predetermined level after a lifting equilibrium force is achieved, regardless of the air flow volume.

Abstract: A rotor processor includes a stator chamber and a rotor mounted for rotation within the chamber. The rotor has a perimeter edge spaced closely to the interior wall of the chamber so as to define a slit or gap there between. The rotor is slidably mounted upon a rotor shaft, for movement between raised and lowered positions during operation of the processor, so as to automatically adjust the dimension of the slit, without operator intervention. As air flows from a plenum beneath the rotor, through the slit, and into the chamber, a pressure differential is created, which provides a lifting force to raise the rotor. The pressure drop is maintained relatively constant at a predetermined level after a lifting equilibrium force is achieved, regardless of the air flow volume.

Abstract: A method of coating tablets with a high molecular weight polymer wherein the high molecular weight polymer is suspended in a non-solvent, non-aqueous liquid carrier. The liquid carrier may include a low-viscosity binder. Preferably, the binder is included in concentrations of around 1-10% by weight in solution in the carrier. The high molecular weight polymer may be micronized prior to its suspension in the liquid carrier. Once suspended, the liquid is introduced into a spray coating machine such as a partially or fully perforated pan system wherein the tablets are coated as desired.

Abstract: A method is provided for applying polymers to coat particulate cores in a rotor processor. The processor is actuated to create a circulating bed of cores in the rotor chamber. Dry powdered glidant is introduced into the rotating bed of cores, which are simultaneously sprayed with a polymer solution. The glidant enhances processability by eliminating or minimizing agglomeration of the cores. Air from above and below the rotating bed evaporates the solution to leave a polymer layer on the cores. Layers of polymer build up on the cores until a desired thickness is achieved.

Abstract: The improved rotor processor of the present invention includes a stator with a rotatable rotor defining a rotor chamber in which particles are circulated for coating or layering. A spray gun mounted to the stator adjacent the rotor directs liquid into the rotor chamber, while a powder feed system mounted in the stator adjacent the rotor directs dry powder into the rotor chamber. The spray gun and powder feed system are spaced apart circumferentially so as to define a spray zone and a separate powder zone through which the circulating particles repeatedly and sequentially pass. The powder feed system includes a feed screw conveyor, an eductor, and a flexible conduit for delivering micronized powders, such as polymers or glidants, to the rotor chamber.

Abstract: The method for applying a dry polymer layer to particulate cores circulating as a bed in a rotor processor includes the steps of loading the cores into the processor, rotating the rotor of the processor and supplying air into the processor to create the bed, spraying the cores with a wetting agent, and supplying dry polymer powder into the bed so as to adhere onto the wetted cores and thereby build up a continuous smooth layer of polymer on the cores. The wetting agent includes a plasticizer so as to facilitate uniform layering of the micronized polymer powder.

Abstract: An improved cleaning apparatus and method is provided for cartridge filters in a fluid bed processor. A cleaning solution duct is coupled to the air pulse tube so as to supply a mixture of pressurized air and cleaning liquid to the inside of the filter cartridge. The pressure forces the cleaning solution and air outwardly through the filter cloth to remove particles from the interstitial pores of the cloth. The cleaning liquid also flushes the interior and the exterior surface of the cloth. The lower end of the filter includes a cap which is normally closed, and which can be opened to allow drainage of cleaning liquid from the interior of the cartridge filter.

Abstract: A pump assembly includes a base plate upon which a drive motor is mounted and pump plate upon which first and second pumps are mounted. The pump plate is adjustably mounted on the base plate so as to be moveable between first and second positions relative to the base plate. In the first position, the first pump is operatively engaged with the motor and the second pump is disengaged from the motor. In the second position, the second pump is operatively engaged with the motor and the first pump is disengaged from the motor. An operator can quickly and easily change from one pump to the other simply by loosening thumbnuts, repositioning the pump plate on the base plate, and tightening the nuts.

Abstract: A sampling device for a fluid bed processor includes a body inserted into the wall of the container. A sample receiver is removably attached to the sampling body. The body has a passageway extending between the process container and the receiver. A vacuum source is applied to the passageway to draw a material sample from the container through the passageway for deposit into the receiver.

Abstract: A screw feeder is provided for a powder roller compactor machine. The machine includes a hopper for holding powder and a pair of rollers for compacting the powder. A screw feeder transfers powder from the hopper to the rollers. The screw feeder includes an upper tapered section with a tapered shaft and a lower straight section with a straight shaft. Auger flighting is provided on the tapered and straight sections of the screw feeder. The auger flighting preferably has a fixed depth along the length of the screw feeder.

Abstract: A discrete volume vacuum sampling device is provided with a vacuum tube, a sample tube, and a sample container. The container defines a discrete volume of product to be sampled from a product bed within a processing machine. The sampler tube extends between the container and the machine containing the product to be sampled. When a vacuum is applied through the vacuum tube, a door on the container is pulled shut, thereby increasing air velocity in the sampler tube, so as to draw product from the bed upwardly through the sampler tube and into the container. When the container is full, the vacuum is stopped, such that the weight of the product in the container pushes the door open for discharge of the discrete volume of product sample, while product remaining within the sampler tube is discharged back into the bed of material within the machine.

Abstract: A discrete volume vacuum sampling device is provided with a vacuum tube, a sample tube, and a sample container. The container defines a discrete volume of product to be sampled from a product bed within a processing machine. The sampler tube extends between the container and the machine containing the product to be sampled. When a vacuum is applied through the vacuum tube, a door on the container is pulled shut, thereby increasing air velocity in the sampler tube, so as to draw product from the bed upwardly through the sampler tube and into the container. When the container is full, the vacuum is stopped, such that the weight of the product in the container pushes the door open for discharge of the discrete volume of product sample, while product remaining within the sampler tube is discharged back into the bed of material within the machine.

Abstract: The current invention is a seal for use in a manifold spray gun system comprising an elastomer disk having a film body with opposite first and second sides. The disk is configured with one or more openings extending through the disk from the first side to the second side and with raised surfaces around the openings. The disk also has a perimeter bead on both sides.

Abstract: The improved Wurster of the present invention includes an air diverter which supplies a flow of air in a radial direction adjacent the spray nozzle body and spray nozzle, so as to force the product away from the nozzle during the spraying process. The air diverter includes a sleeve with air passages therein, a manifold connected to the sleeve and to a source of secondary pressurized air or gas, and a collar to mount the assembled air diverter onto the perforated plate of the Wurster apparatus. In operation, the air diverter allows the spray pattern from the nozzle to more fully develop, allows more complete atomization of the spray solution, and allows for higher spray rates with little or no agglomeration of the product.

Abstract: The improved Wurster of the present invention includes an air diverter which supplies a flow of air in a radial direction adjacent the spray nozzle body and spray nozzle, so as to force the product away from the nozzle during the spraying process. The air diverter includes a sleeve with air passages therein, a manifold connected to the sleeve and to a source of secondary pressurized air or gas, and a collar to mount the assembled air diverter onto the perforated plate of the Wurster apparatus. In operation, the air diverter allows the spray pattern from the nozzle to more fully develop, allows more complete atomization of the spray solution, and allows for higher spray rates with little or no agglomeration of the product.

Abstract: The improved Wurster of the present invention includes an air diverter which supplies a flow of air in a radial direction adjacent the spray nozzle body and spray nozzle, so as to force the product away from the nozzle during the spraying process. The air diverter includes a sleeve with air passages therein, a manifold connected to the sleeve and to a source of secondary pressurized air or gas, and a collar to mount the assembled air diverter onto the perforated plate of the Wurster apparatus. In operation, the air diverter allows the spray pattern from the nozzle to more fully develop, allows more complete atomization of the spray solution, and allows for higher spray rates with little or no agglomeration of the product.