Abstract: The invention features a textile fastener tape characterized by having, in the weft direction across the tape, one or more sections which exhibit elasticity and one or more sections which do not exhibit elasticity. The fastener tape can be a woven or a knitted fabric.

Abstract: An enhanced flexibility fastener product has a base and hook elements extending from the base. Rip-stops integrally molded with the base and with the hook elements are offset relative to the hook elements to reduce widthwise stiffness of the fastener product. Edge margins of the fastener are feathered in that they taper or otherwise reduce in thickness over an extended distance, preferably from at or near the hooks to an edge, resulting in a softer, less irritating fastener tape. Fasteners according to the invention are particularly advantageous on disposable absorbent garments such as diapers, sanitary napkins, and other articles of wear which come into contact with a user's skin.

Abstract: A woven hook-and-loop fastener product includes a base fabric and at least one edge extending in the warp direction that serves as a load-dissipating structure. The edge is a resilient tube structure or a fabric woven to be thicker than the base fabric.

Abstract: A method and apparatus for forming a fastener product are disclosed. The method comprises molding a preform member in a mold cavity defined by first and second parts of a mold, removing the first part of the mold to expose an array of preform elements of the preform member while the member remains within the second part of the mold, and, while holding the member by the second part of the mold, performing a subsequent forming operation on the preform elements. The apparatus deforms the preform elements, preferably with a heated mold plate, to form fastener elements while holding the member by the second part of the mold. In a preferred embodiment the resulting elements are mushroom-shaped and the preform is held in the second part of the mold by another fastening feature. Both reciprocating and rotary-type machines are disclosed.

Abstract: A sheet fastener product and method for its manufacture. The product includes a molded base portion with an array of integrally molded projections extending at spaced intervals from one surface of the base securing a length of yarn at spaced intervals to form loops. In use, the product can be used to create a fastening by mating the loops with hook fastening elements. The manufacturing method includes a continuous forming process.

Abstract: Molding apparatus and method for continuous molding of features integral with a base, such as in the production of fastener elements for hook-and-loop type touch fasteners, e.g. by the Fischer process, employs a mold roll formed of rings that have coolant passages formed within the ring components themselves for substantially direct contact with cooling liquid. Axial tie rods compress the mold rings together, contributing to the sealing of the coolant passages and the stiffness of the mold roll. Other types of sealing are disclosed. Mold cavities and cooling passages formed by photo-chemical etching, laser machining and other techniques are disclosed. Various machines and methods taking unique advantage of these features are disclosed, including ring alignment methods.

Abstract: A hook fastener member having rows of molded hook-shaped fastener elements that lie in planes aligned with the rows, with generally planar plate portions at the outermost ends of at least some of the fastener elements, the plate portions lying generally parallel to the base of the fastener member. The plate portions can enhance engagement of the hook fastener members with mating loop fastener members, particularly with low loft non-woven loop fastener members. A method of making fastener members is provided. Molten resin is extruded and applied to a molding roller, creating preforms. The outermost portions of at least some of the preforms are flattened, thereby forming generally plate shaped portions. Disposable absorbent garments advantageously incorporate the hook fastener members.

Abstract: Improvements for an apparatus for continuously molding small fastener elements integral with a base web from a flowable resin. The apparatus includes a rotating cylindrical mold roll defining small fastener element-shaped mold cavities in its peripheral surface. Resin is forced into the cavities under pressure at a gap between the mold roll and either a pressure roll, a pressure nozzle, or a belt. The improvements compensate for the crowning of the mold roll under high molding pressures, enabling the molding of wider products. Other gap controls include skewing, product thickness feedback, and active roll bending. Some pressure and backup rolls have compliant surfaces for conforming to the mold roll to avoid high contact loads that can damage the cavities.

Abstract: A fastening component of a separable fastener has some portion that is necessary for its fastening function, such as the space adjacent the fastening elements, the base to which the fastening elements are attached or a substrate that is used for another purpose, comprised of a magnetically attractive or electrically conductive porous metal containing layer. The fastening component may be the hook portion or the loop portion of a typical fastener. The fastening elements and the base may be unitary, or of different precursors. The porous metal layer may be embedded in the base portion of the fastening component, or any backing substrate, or therebetween. The porous metal layer may be fully or partially embedded. The porous metal may be an expanded, perforated, woven or non-woven structure.

Abstract: A fastening component of a separable fastener has some portion that is necessary for its fastening function, such as the hooks, the base to which the hooks are attached or a substrate that is used for another purpose, comprised of a magnetically attractive constituent. Another portion of the fastening component is comprised of a magnetically inert constituent. The fastening element may be the hook portion or the loop portion of a typical fastener. The fastening elements and the base may be unitary, or of different precursors, such as in a woven fastener component. The magnetically inert constituent may comprise a polymeric plastic or a thermoplastic elastomer. The magnetic attractant may impregnate the magnetically inert constituent, or it may coat or be coated by the magnetically inert constituent. The magnetic attractant may comprise a metal powder. The metal may be selected from the group consisting of iron powder. The magnetic attractant may be an organo-iron or a rare earth metal.

Abstract: A fastener of the hook and loop type intended to be incorporated into plastic articles by plastic molding processes is formed of a known separable fastener member having a base member and a plurality of engaging elements upstanding from one surface thereof. A vinyl plastisol, thermoplastic, or rubber encasement which intimately surrounds the individual engaging elements protects the elements when they are exposed to the harsh environment of a molding process. The fastener is placed in a mold and molded into, as an integral part thereof, a plastic part. The encasement is removable from the engaging elements after the molding process, to expose the engaging elements, without permanently deforming or substantially destroying the fastening performance thereof.

Abstract: An apparatus and electro-discharge machining method for making fastener-shaped mold surfaces in mold plates for making a mold for molding a fastener product having an array of fastener elements. An electro-discharge is created between an electrode and a stack of sheet-form blanks of plate material such that material is removed from the blanks to produce mold plates, each mold plate having a series of fastener element-shaped mold surfaces extending inwardly from an outer edge of the plate. Extremely small tip radii (e.g., less than 0.001 inch) can be produced with the invention. Since a multitude of finished mold plates can be formed at once, the invention is extremely cost effective in producing mold plates with accurately-formed mold surfaces.

Abstract: A method of manufacturing plates assembleable in a stack to provide a mold to form fastener elements includes applying a photoresist material to at least one side of the plate. The photoresist material is exposed to light. Portions of the photoresist material are removed based on the light exposure. Acid is applied to the plate, dissolving portions of the plate exposed to the acid and creating cavities.

Abstract: A fastener component comprises a field of loop-engaging elements each secured to a support. At least one of the elements has a molded, cantilever stem secured to the support at a base, projecting from the base at an acute angle to the support substantially linearly along a lengthwise axis to the region of a distal tip. The length of the projection upon the support of the portion of the cantilever stem beyond the base is between about 0.5 and 2.0 times the width of the base of the element, and the length of the projection upon the support of the portion of the stem between the tip and the point of its greatest spacing from the support is less than about 0.25 times the width of the base. The structure of the element can be useful for engaging very fine fibers that have low loft such as are found in inexpensive non-woven materials, due to minuscule motions of the head of the fastener element during engagement. Molds and methods for forming such fastener components are also disclosed.

Abstract: A fastener for engaging loops includes a base with a field of fastener elements molded with and extending from the base. The fastener elements are constructed to engage loops of a mating loop component to form a releasable fastener. The fastener elements comprise hooks and spikes, interspersed among the hooks, which extend at an acute angle from the base. By arranging the hooks and spikes in differing directions on the base, increased shear strength is provided in corresponding directions. Molds and methods for forming the fastener are also disclosed.

Abstract: A hook-type fastener product for engaging loop elements is disclosed, having parallel rows of hooks having differently constructed first and second sides. The hooks are arranged such that, when engaged with loops, they resist disengagement from the loops more strongly when pulled in one sideways direction than when pulled in the opposite sideways direction. The product has a common base from which the hooks, which are not limited to J-type hooks, extend. The first sides of the hooks may be flat and the second sides convex. Methods and an apparatus for producing the product are also disclosed.

Abstract: A strap for securing a bundled power cord for convenient storage and a power tool having a power cord to which the strap is substantially permanently secured. The strap has fastening elements on two extended surfaces and a pair of slots through which the cord is passed to attach the strap to the cord. The slots, shown as slits, are sized relative to a plug on the cord so that the plug resists withdrawal of the cord from the slots and the flexible strap remains permanently on the cord without impeding the use of the power cord or tool. The attached strap is wrapped around the bundled cord, with the fastening elements on one side of the strap engaging the fastening elements on the other side of the strap to form a fastening and secure the cord. In preferred forms the strap is a flat strip of material carrying molded hooks on one side, synthetic resin integral with the hooks serving to secure loop material defining the opposite side of the strap.

Abstract: A separable fastener component for use with a complementary separable fastener component has a base member, having a nominal fastening face and a non-fastening face. Carried on the fastening face is a pattern of fastening elements, comprising an interior region carrying fastening elements that are free of any cover. Substantially surrounding the interior region is a perimeter region that carries fastening elements which are covered. The perimeter region of covered fastening elements may be a rectangular or non-rectangular annulus. The fastening elements may be hooks or loops.The fastening component may be incorporated into a molded product, with minimal intrusion of the molding material into the fastening elements of the main region. The perimeter cover forms a gasket seal with the mold in several different configurations and prevents molding material from infiltrating to the uncovered interior region of fastening elements.

Abstract: A fastening component for use with molded articles has a base with fastening elements upstanding therefrom and a relatively thin, protective cover attached thereto. The cover is attached to the base by thermal processes. For instance, the cover and the base can be cut into a shape by a die that substantially simultaneously cuts the shape from a larger web of both and joins the two pieces together by heat induced processes, such as welding. The shaped piece may be rectilinear or curved or any complex shape. The cover may include a pull tab at one or both ends. The pull tab is formed from the cover material itself, a piece of which is folded over on itself and cut and sealed to adjacent layers at the same time that the main shape is being cut and sealed. For some embodiments of the pull-tab, rather than heat sealing the protective cover to the base, an adhesive can be used.

Abstract: A fastener member useful for separable engagement with surface fibers of a low-loft, non-woven fabric, or the like, has a base web and a multitude of fastener elements formed with and extending from the base web. The fastener elements have a profile that comprises an elongated stem portion adjacent the base web and inclining at an acute angle to the base. A crook portion is formed on the end of the stem and is directed oppositely to the direction of inclination of the stem, being exposed for engaging a mating fastening member. The acute angle of the stem of the elements enables them to flex toward the base. Offset pairs of such elements can cooperatively move in a pincer-type motion to engage fibers and to retain engaged fibers. Other element configurations are disclosed. The fastener member has particular application for fastening of disposable products such as garments and diapers.