Patents Assigned to Velo3D, Inc.
  • Patent number: 12275189
    Abstract: The present disclosure describes three-dimensional (3D) printing apparatuses, processes, software, and systems for producing high quality 3D objects. Described herein are printing apparatuses that facilitate control of energy beam characteristics using an optical mask during one or more printing operations.
    Type: Grant
    Filed: August 21, 2023
    Date of Patent: April 15, 2025
    Assignee: VELO3D, INC.
    Inventors: Benyamin Buller, Zachary Ryan Murphree
  • Publication number: 20250108566
    Abstract: The present disclosure provides three-dimensional (3D) printing systems, devices, apparatuses, methods, and non-transitory computer readable media for 3D printing comprising closures of 3D object portions that are vertically directly unsupported during their printing.
    Type: Application
    Filed: September 27, 2024
    Publication date: April 3, 2025
    Applicant: Velo3D, Inc.
    Inventors: William David Chemelewski, Carl Christopher Borgstrom, Hoa Xuan Nguyen, Benyamin Buller
  • Publication number: 20250073783
    Abstract: The present disclosure provides systems, apparatuses, devices software, and methods for material manipulation and detection. For example, detection of a level of material in a container such using a material level detection system. For example, temperature conditioning of the material, e.g., during its conveyance. For example, facilitating continuous flow of the material in a junction of a material conveyance system. Any of the material level detection system, temperature conditioning system, and junction, may be part of, or operatively coupled to, other system(s), e.g., the material conveyance system and/or a 3D printing system.
    Type: Application
    Filed: December 22, 2022
    Publication date: March 6, 2025
    Applicant: Velo3D, Inc.
    Inventors: Alexander John Fisher, William David Chemelewski, Andrew John Bolton, Abraham Saldivar Valdes, Benyamin Buller, Joseph Andrew Tralongo, Darin Birtwhistle, Thomas Brezoczky, Yacov Elgar, Thomas Martinson
  • Publication number: 20250050447
    Abstract: The present disclosure provides various apparatuses, systems, software, and methods for three-dimensional (3D) printing. The disclosure delineates various optical components of the 3D printing system, their usage, and their optional calibration and maneuverability. The disclosure delineates calibration of one or more components of the 3D printer, e.g., the energy beam. The disclosure provides optical devices that are robust, e.g., in terms of their maneuvering.
    Type: Application
    Filed: December 8, 2022
    Publication date: February 13, 2025
    Applicant: Velo3D, Inc.
    Inventors: Benyamin Buller, Erel Milshtein, Zachary Ryan Murphree, Richard Romano, Alexander Vladimirovich Varlakhanov, Lawrence Gunn, Jatinder Randhawa, Alex Brudny
  • Publication number: 20250050421
    Abstract: The present disclosure provides three-dimensional (3D) printing processes, apparatuses, software, devices, and systems for the production of at least one requested 3D object and for removal of a remainder material. The removal may be accomplished when the remainder material exhibits challenging conditions during removal while being safe for a user, the conditions comprising temperature, reactivity, bridging tendency, or possible loss of fluidity.
    Type: Application
    Filed: December 14, 2022
    Publication date: February 13, 2025
    Applicant: Velo3D, Inc.
    Inventors: Benyamin Buller, Dean Albert Tarrant, Joseph Andrew Tralongo, Robert Anthony Jacobs, Alexander Vladimirovich Varlakhanov, Erel Milshtein, Alex Feldman, Darin Birtwhistle, Sergey Korepanov, Thomas Brezoczky, Yacov Elgar
  • Publication number: 20250001504
    Abstract: The present disclosure provides three-dimensional (3D) printing systems, devices, apparatuses, methods, and non-transitory computer readable media for loading new powder into a three-dimensional printer, e.g., during the printing. The manner of loading the new powder may reduce degradation of the powder and/or reduce in the printed 3D object an amount of reaction product(s) of the powder with reactive agent(s) present in the atmosphere.
    Type: Application
    Filed: June 26, 2024
    Publication date: January 2, 2025
    Applicant: Velo3D, Inc.
    Inventors: Abraham Saldivar Valdes, Alexander Vladimirovich Varlakhanov, Joseph Andrew Tralongo, Benyamin Buller, Gregory Adam Toland, Alexander John Fisher, Tyler James Mori
  • Publication number: 20240408828
    Abstract: The present disclosure provides manufacturing systems and associated devices, apparatuses, methods, and non-transitory computer readable media, in relation to pressure control in at least a portion of the manufacturing system, e.g., a three-dimensional printing system. The pressure control may consider various aspect of the printed 3D object(s) and/or the material bed utilized for printing the 3D object(s). The pressure control may utilize one or more reservoirs, e.g., at least a portion of a gas conveyance system of the 3D printer. The pressure control may reduce disturbances in an exposed surface of the material bed during the printing.
    Type: Application
    Filed: June 11, 2024
    Publication date: December 12, 2024
    Applicant: Velo3D, Inc.
    Inventors: Sergey Korepanov, Joseph Andrew Tralongo, Alexander Vladimirovich Varlakhanov, Benyamin Buller
  • Patent number: 12005647
    Abstract: The present disclosure provides three-dimensional (3D) printing systems, apparatuses, software, and methods for the production of at least one requested 3D object. The 3D printer includes a material conveyance system, filtering system, and unpacking station. The material conveyance system may transport pre-transformed material against gravity. The 3D printing described herein comprises facilitating non-interrupted material dispensing through a component of the 3D printer, such as a layer dispenser.
    Type: Grant
    Filed: March 15, 2022
    Date of Patent: June 11, 2024
    Assignee: Velo3D, Inc.
    Inventors: Benyamin Buller, Thomas Blasius Brezoczky, Yacov Elgar, James Frechman, Alan Rick Lappen
  • Patent number: 10888925
    Abstract: The present disclosure provides three-dimensional (3D) printing methods, apparatuses, systems and/or software to form one or more three-dimensional objects, some of which may be complex. The three-dimensional objects may be formed by three-dimensional printing using one or more methodologies. In some embodiments, the three-dimensional object may comprise an overhang portion, such as a cavity ceiling, with diminished deformation and/or auxiliary support structures.
    Type: Grant
    Filed: March 1, 2018
    Date of Patent: January 12, 2021
    Assignee: VELO3D, INC.
    Inventors: Kimon Symeonidis, Rueben Joseph Mendelsberg, Nina Cathryn Bordeaux, Gregory Ferguson Brown, Tasso Lappas
  • Patent number: 10688722
    Abstract: The present disclosure various apparatuses, and systems for 3D printing. The present disclosure provides three-dimensional (3D) printing methods, apparatuses, software and systems for a step and repeat energy irradiation process; controlling material characteristics and/or deformation of the 3D object; reducing deformation in a printed 3D object; and planarizing a material bed.
    Type: Grant
    Filed: November 19, 2018
    Date of Patent: June 23, 2020
    Assignee: VELO3D, INC.
    Inventors: Benyamin Buller, Tasso Lappas, Erel Milshtein, Rueben Joseph Mendelsberg, Kimon Symeonidis, Alan Rick Lappen
  • Patent number: 10661341
    Abstract: The present disclosure provides three-dimensional (3D) printing processes, apparatuses, software, and systems for controlling and/or treating gas borne debris in an atmosphere of a 3D printer.
    Type: Grant
    Filed: November 3, 2017
    Date of Patent: May 26, 2020
    Assignee: VELO3D, INC.
    Inventors: Richard Joseph Romano, Joe Tralongo, Benyamin Buller, Alexander Brudny
  • Patent number: 10611092
    Abstract: The present disclosure provides various apparatuses, systems, software, and methods for three-dimensional (3D) printing. The disclosure delineates various optical components of the 3D printing system, their usage, and their optional calibration. The disclosure delineates calibration of one or more components of the 3D printer (e.g., the energy beam).
    Type: Grant
    Filed: January 3, 2018
    Date of Patent: April 7, 2020
    Assignee: VELO3D, INC.
    Inventors: Benyamin Buller, Erel Milshtein, Alexander Varlakhanov, Lawrence Arnold Gunn, Alexander Brudny
  • Patent number: 10507549
    Abstract: The present disclosure provides three-dimensional (3D) objects, 3D printing processes, as well as methods, apparatuses and systems for the production of a 3D object. Methods, apparatuses and systems of the present disclosure may reduce or eliminate the need for auxiliary supports. The present disclosure provides three dimensional (3D) objects printed utilizing the printing processes, methods, apparatuses and systems described herein.
    Type: Grant
    Filed: February 17, 2017
    Date of Patent: December 17, 2019
    Assignee: VELO3D, INC.
    Inventors: Benyamin Buller, Erel Milshtein, Thai Cheng Chua
  • Patent number: 10507527
    Abstract: The present disclosure provides three-dimensional (3D) printing processes, apparatuses, software, and systems for controlling and/or treating gas borne debris in an atmosphere of a 3D printer.
    Type: Grant
    Filed: November 3, 2017
    Date of Patent: December 17, 2019
    Assignee: Velo3D, Inc.
    Inventors: Richard Joseph Romano, Joe Tralongo, Benyamin Buller, Alexander Brudny
  • Patent number: 10493564
    Abstract: The present disclosure provides three-dimensional (3D) objects, 3D printing processes, as well as methods, apparatuses and systems for the production of a 3D object. Methods, apparatuses and systems of the present disclosure may reduce or eliminate the need for auxiliary supports. The present disclosure provides three dimensional (3D) objects printed utilizing the printing processes, methods, apparatuses and systems described herein.
    Type: Grant
    Filed: June 21, 2016
    Date of Patent: December 3, 2019
    Assignee: Velo3D, Inc.
    Inventors: Benyamin Buller, Erel Milshtein, Thai Cheng Chua
  • Patent number: 10449696
    Abstract: The present disclosure provides three-dimensional (3D) printing systems, apparatuses, software, and methods for the production of at least one requested 3D object. The 3D printer includes a material conveyance system, filtering system, and unpacking station. The material conveyance system may transport pre-transformed material against gravity. The 3D printing described herein comprises facilitating non-interrupted material dispensing through a component of the 3D printer, such as a layer dispenser.
    Type: Grant
    Filed: March 27, 2018
    Date of Patent: October 22, 2019
    Assignee: VELO3D, INC.
    Inventors: Yacov Elgar, Thomas Blasius Brezoczky, James Frechman, Alan Rick Lappen
  • Patent number: 10442003
    Abstract: The present disclosure provides three-dimensional (3D) printing methods, apparatuses, systems and/or software to form one or more three-dimensional objects, some of which may be complex. The three-dimensional objects may be formed by three-dimensional printing using one or more methodologies. In some embodiments, the three-dimensional object may comprise an overhang portion, such as a cavity ceiling, with diminished deformation and/or auxiliary support structures.
    Type: Grant
    Filed: March 1, 2018
    Date of Patent: October 15, 2019
    Assignee: Velo3D, Inc.
    Inventors: Kimon Symeonidis, Rueben Joseph Mendelsberg, Tasso Lappas, Nina Cathryn Bordeaux, Gregory Ferguson Brown, Peter Robert Stone, Benyamin Buller, Brian Charles Spink, Zachary Ryan Murphree
  • Patent number: 10434573
    Abstract: The present disclosure provides three-dimensional (3D) printing methods, apparatuses, and systems using, inter alia, a controller that regulates formation of at least one 3D object (e.g., in real time during the 3D printing); and a non-transitory computer-readable medium facilitating the same. For example, a controller that regulates a deformation of at least a portion of the 3D object. The control may be in situ control. The control may be real-time control during the 3D printing process. For example, the control may be during a physical-attribute pulse. The present disclosure provides various methods, apparatuses, systems and software for estimating the fundamental length scale of a melt pool, and for various tools that increase the accuracy of the 3D printing.
    Type: Grant
    Filed: February 16, 2017
    Date of Patent: October 8, 2019
    Assignee: Velo3D, Inc.
    Inventors: Benyamin Buller, Tasso Lappas, Rueben Joseph Mendelsberg, Erel Milshtein, Sergey Korepanov, Alan Rick Lappan
  • Patent number: 10357829
    Abstract: The present disclosure provides three-dimensional (3D) printing methods, apparatuses, systems and/or software to form one or more three-dimensional objects, some of which may be complex. The three-dimensional objects may be formed by three-dimensional printing using one or more methodologies. In some embodiments, the three-dimensional object may comprise an overhang portion, such as a cavity ceiling, with diminished deformation and/or auxiliary support structures.
    Type: Grant
    Filed: March 1, 2018
    Date of Patent: July 23, 2019
    Assignee: Velo3D, Inc.
    Inventors: Brian Charles Spink, Zachary Ryan Murphree, Tasso Lappas, Kimon Symeonidis, Rueben Joseph Mendelsberg
  • Patent number: 10357957
    Abstract: The present disclosure provides three-dimensional (3D) printing methods, apparatuses, systems, and non-transitory computer-readable medium. The disclosure delineates real time manipulation of three-dimensional printing to reduce deformation. The present disclosure further provides 3D object formed using the methods, apparatuses, and systems.
    Type: Grant
    Filed: April 18, 2017
    Date of Patent: July 23, 2019
    Assignee: Velo3D, Inc.
    Inventors: Benyamin Buller, Tasso Lappas, Evgeni Levin, Sergey Korepanov, Rueben Mendelsberg