Abstract: An apparatus and method for horizontally drilling provides for detecting subsurface features and avoiding such features during closed-loop control of an underground drilling machine. A horizontal drilling system includes a base machine capable of propelling a drill pipe rotationally and longitudinally underground. A cutting tool system is coupled to the drill pipe, and a control system controls the base machine. A detector is employed to detect a subsurface feature. A communication link is utilized for transferring data between the detector and the control system. The control system uses the data generated by the detector to modify control of the base machine in response to detection of the subsurface feature.

Abstract: A horizontal directional drilling machine for generating a bore with a drill string. The machine includes a frame defining a thrust axis. A rotational drive head for rotating the drill string is mounted on the frame. A thrust mechanism is provided for moving the rotational drive head in a first direction along the thrust axis to push the drill string into the ground, and a second direction along the thrust axis to pull the drill string from the ground. The horizontal directional drilling machine also includes an anchoring arrangement connected to the frame. In one embodiment, the anchoring arrangement includes a stake-down unit that is pivotally movable about a pivot axis that is generally transversely oriented relative to the thrust axis. The stake-down unit includes a power auger, and a stake-down actuator for moving the power auger toward and away from the ground. The anchoring arrangement also includes a tilt actuator for pivoting the stake-down unit about the pivot axis.

Abstract: A system, apparatus and method for automatically limiting the thrust force applied to a drill string during an underground boring process, in order to prevent the deformation or collapse to the drill rods due to reaching the yield point of the rods. One or more drill string characteristics that have an impact on the yield point of the drill string, or portions of the drill string, are determined. The yield point of the drill string or portion is computed, where the yield point is computed as a function of the drill string characteristics. The thrust force imparted to the drill string is adjusted in response to the computed yield point.

Abstract: A system and method of mapping underground utilities and other subsurface objects involves one or more of acquiring utility location data using a number of different detectors and sensors, processing the multiple detector/sensor output data to produce mapping data, storing the mapping data in a database, and providing access to and use of the stored mapping data by subscribing users on a usage fee basis.

Abstract: A system and method for controlling an underground boring tool involves the use of one or more of a gyroscope, accelerometer, and magnetometer sensor provided in or proximate the boring tool. The location of the boring tool is detected substantially in real-time. A controller produces a control signal substantially in real-time in response to the detected boring tool location and sensed parameters of a boring tool driving apparatus. The control signal is applied to the driving apparatus to control one or both of a rate and a direction of boring tool movement along the underground path. The gyroscope, accelerometer, and magnetometers may be of a conventional design, but are preferably of a solid-state design. Telemetry data is communicated electromagnetically, optically or capacitively between the navigation sensors at the boring tool and the controller via the drill string or an above-ground tracker unit.

Abstract: An excavator data acquisition and control system and process for characterizing the subsurface geology of an excavation site, and for utilizing the acquired data to optimize the production performance of an excavator is disclosed. A geologic imaging system and a geographic positioning system are employed to initially survey a predetermined excavation site or route. A geologic characterization unit may also be employed to enhance the geologic imaging data. The acquired data are processed to provide detailed geologic and position data for the excavation site and utilized by a main control unit to optimize excavator production performance. In one embodiment, the main control unit accesses a geologic filter database, which includes geologic profile data for numerous types of geology, when analyzing unknown subsurface geology. Removing geological filter data content corresponding to known geology from the acquired geologic imaging data provides for immediate recognition of unknown and suspect subsurface objects.

Abstract: A horizontal directional drilling machine including a magazine, a feed member for indexing rods to and from the magazine, a rotational drive head for propelling rods into the ground, and a transfer mechanism for moving the rods between the rotational drive head and the feed member. The transfer mechanism includes a rod holder for holding the rods, and a drive mechanism for moving the holder between the rotational drive head and the feed member. The drilling machine also includes a lift unit for raising and lowering rods held within the columns of the magazine. The transfer mechanism is raised and lowered in concert with the lift unit.

Abstract: A horizontal directional drilling machine including a multi-column magazine, a feed structure for indexing rods to and from the magazine, and a lift unit for loading the magazine by lifting rods from the feed structure into the magazine. The lift unit includes a first portion that extends beneath all of the columns of the magazine, and a second portion that projects outward from beneath the magazine. A retaining structure is provided on the second portion for holding a rod on the second portion of the lift unit.

Abstract: Systems and methods for controlling an underground boring tool involve rotating the boring tool and sensing a parameter of boring tool rotation. The boring tool is also displaced along an underground path and a parameter of boring tool displacement is sensed. Various sensors monitor boring machine activities, boring tool location, orientation, and environmental condition, and geophysical and/or geologic condition of the soil/rock at the excavation site. Data acquired by these sensors is processed by a boring machine controller to provide closed-loop, real-time control of a boring operation. The controller receives the boring tool signal and other sensor signals in real-time and, in response, transmits control signals to each of the rotation and displacement units substantially in real-time so as to control one or both of a rate and a direction of boring tool movement along the underground path.

Abstract: A drill head for an apparatus for horizontal directional drilling. The drill head includes a device for detecting angular orientation, a holder for the device for detecting angular orientation, the device for detecting angular orientation being disposed therein, a hammer driven by a liquid and a drill bit. The holder, the hammer and the drill bit are connected head to tail along a longitudinal axis of a drill string with the holder at a proximate end of the drill head and the drill bit at a distal end of the drill head.

Abstract: A nozzle mount assembly for use in soft excavation. The assembly includes a vacuum tube, nozzle ports, and a wear ring. The vacuum tube defines air flow passages including an open lower end of the vacuum tube and air relief slots located near its lower end. The nozzle ports are defined by a manifold having air troughs located between the nozzle ports. Each nozzle port is configured to receive a high-pressure fluid nozzle. One nozzle port is angled toward the center of the vacuum tube, and two nozzle ports are angled away from the vacuum tube. The nozzle port angled toward the center of the vacuum tube is configured to direct a fluid stream through an air relief slot in the vacuum tube.

Abstract: The present disclosure relates a wood chipper including a support frame, a cutter housing supported by the support frame, cutter mechanism positioned within the cutter housing, a feed housing supported by the support frame, and a feed mechanism positioned within the feed housing for feeding a log into the cutter mechanism. A feed table extends outward from the feed housing. The feed table is elevated above ground level and is positioned for supporting the log as the log is fed into the feed mechanism. The feed table has an outer edge located a position opposite from the feed housing. The wood chipper also includes an elongated boom that is mounted on the feed housing and that extends over the feed table. The boom works in combination with a winch including a flexible member that extends over the feed table via support provided by the boom. The boom includes an end guide over which the flexible member passes.

Abstract: A drill head for an apparatus for directional boring according to the invention includes a bit, a holder for a device for detecting angular orientation of the bit, and a hammer including a striker for delivering impacts to the bit, wherein the bit assembly, holder and hammer are connected head to tail with the bit at a front end. The bit of the invention has a frontwardly facing main cutting surface having a plurality of main cutting teeth disposed thereon and a gage tower extending radially outwardly from the main cutting surface, which gage tower has at least one frontwardly facing gage cutting tooth thereon suitable for cutting over an angle defined by less than a full rotation of the bit. The device for detecting angular orientation is in a predetermined alignment with the gage tower so that it determines the orientation of the gage tower relative to the axis of rotation of the drill head.

Abstract: A system and method provide for electronic development of a bore plan for use in connection with an underground boring machine. Electronically developing a bore plan involves receiving bore path plan information representative of an intended bore path at the bore site, which may include topographical and utility related information. A pre-established bore plan is generated using the received bore path plan information. Actual bore path information is acquired indicative of an actual bore path produced by the boring machine. A modified bore plan is generated using the actual bore path information and at least some of the bore path plan information. The modified bore plan comprises data representative of a modified bore path that minimizes a deviation in alignment between the actual bore path and the intended bore path. Selected bore plan data can be displayed in both textual and graphical forms.

Abstract: An apparatus and method for controlling an underground boring machine during boring or reaming operations. A boring tool is displaced along an underground path while being rotated. In response to variations in underground conditions impacting boring tool progress along the underground path, a control system modifies the rate of boring tool displacement along the underground path while rotating the boring tool at a selected rotation rate to optimize excavation productivity. The controller may also monitor the rate at which liquid is pumped through the borehole and automatically adjust the rate of displacement and/or the liquid flow rate so that sufficient liquid is flowing through the borehole to remove the cuttings and debris generated by the boring tool.

Abstract: An apparatus and method for determining a location and an orientation of an underground boring tool by employment of a radar-like probe and detection technique. The boring tool is provided with a device which generates a specific signature signal in response to a probe signal transmitted from above the ground. Cooperation between the probe signal transmitter at ground level and the signature signal generating device provided at the underground boring tool results in accurate detection of the boring tool location and, if desired, orientation, despite the presence of a large background signal. Precision detection of the boring tool location and orientation enables the operator to accurately locate the boring tool during operation and, if provided with a directional capacity, avoid buried obstacles such as utilities and other hazards. The signature signal produced by the boring tool may be generated either passively or actively, and may be a microwave or an acoustic signal.

Abstract: A rotary grinder having a cylindrical drum that includes a cylindrical surface. The cylindrical surface defines two holes. The drum receives opposite ends of a through-member at the two holes such that the opposite ends of the through-member comprise hammers when the cylindrical drum is rotated. A single retaining member is used to secure all of the through-members to the drum.

Abstract: A tub grinder includes a tub mounted for rotation about a vertical axis. A grinding member is positioned within a floor of the tub grinder. A deflection plate partially covers the floor to define a narrow trajectory area for debris being ejected from the tub. A deflection cover is secured to the frame covering the tub opening only over the deflection area.

Abstract: The present disclosure relates to a drilling apparatus including a magazine for holding a plurality of pipes, and a drive head including a drive member adapted to be coupled to a pipe. The drive member is aligned along a drive axis. The drilling apparatus includes a first drive mechanism for rotating the drive member about the drive axis, and a second drive mechanism for moving the drive member axially along the drive axis. The drilling apparatus also includes a pipe transfer member for transferring pipes between the magazine and the drive head. The pipe transfer member defines a pipe receiving region for receiving a pipe. The pipe transfer member is movable between a first orientation in which the pipe receiving region is located adjacent to the magazine, and a second orientation in which the pipe receiving region is located adjacent to the drive axis of the drive head.

Abstract: A horizontal directional drilling machine including a rod transfer member having a rod retainer that is movable between a first position and a second position. When the rod retainer is in the first position, the rod retainer is adapted to retain a pipe on the transfer member. By contrast, when the rod retainer is in the second position, a rod can be moved from the transfer member without being obstructed by the rod retainer. A sensor is provided for detecting when a pipe is positioned on the pipe transfer member, and for causing the rod retainer to automatically move from the second position to the first position when a rod is detected.