Patents Assigned to Vesuvius Crucible Company ("Vesuvius")
  • Publication number: 20130056506
    Abstract: An inner nozzle is capable of being mounted onto a tube exchange device for holding and replacing an exchangeable pouring nozzle for casting molten metal out of a vessel. The tube exchange device is constructed of a frame with a casting opening. The frame is configured to be fixed to the lower side of a metal casting vessel and has a first, upper portion and a second, lower portion, joining at a middle section plane defining the plane where an inner nozzle and an exchangeable pouring nozzle form a sliding contact. The upper side portion of the frame receives and clamps in place a bearing surface of an inner nozzle at its pouring position. The lower portion comprises elements for loading and moving along a first direction (X) into casting position an exchangeable pouring nozzle. At least two clamping elements are arranged transverse to the first direction (X).
    Type: Application
    Filed: March 17, 2011
    Publication date: March 7, 2013
    Applicant: VESUVIUS CRUCIBLE COMPANY
    Inventors: Vincent Boisdequin, Mariano Collura, Fabrice Sibiet
  • Publication number: 20130008927
    Abstract: An inner nozzle for casting molten metal from a metallurgical vessel incorporates a substantially tubular portion with an axial through bore, and an inner nozzle plate comprising a bottom flat contact surface and a second surface opposite the bottom contact surface and joining the wall of the tubular portion to the side edges of the plate. The inner nozzle incorporates a metallic casing cladding at least a portion of some or all of the side edges and second surface but not the sliding plane of the inner nozzle plate. The cladding is provided with a metallic bearing surface, facing towards and recessed with respect to the contact surface and extending from the cladded portion of the side edges beyond the perimeter of the contact surface. The bearing surface is defined by the ledges of at least two separate bearing elements distributed around the perimeter of the plate.
    Type: Application
    Filed: March 17, 2011
    Publication date: January 10, 2013
    Applicant: VESUVIUS CRUCIBLE COMPANY
    Inventors: Vincent Boisdequin, Mariano Collura, Fabrice Sibiet
  • Publication number: 20130011228
    Abstract: A method and apparatus for conveying dry material for a gunning application make use of a rotary air lock in communication with a material source and an inductor. The material is supplied through the rotary air lock to the inductor under a pressure greater than the outlet pressure of the inductor.
    Type: Application
    Filed: March 16, 2011
    Publication date: January 10, 2013
    Applicant: VESUVIUS CRUCIBLE COMPANY
    Inventor: James W. Stendera
  • Publication number: 20120273531
    Abstract: A tundish assembly, including an element, for preventing or limiting steel reoxidization in the continuous casting of molten steel, is used in combination with a refractory nozzle. The element has an orifice engaging the outer surface of the nozzle, a main surface surrounding the main orifice and having a lowest level lower than the top outer edge of the nozzle inlet portion, and a periphery having an upper face surrounding the man surface of the element. The upper face of the periphery of the element is higher than the main surface of the element and is higher than the surface of the bottom well of the tundish. The main orifice of the element is off-center with respect to the main surface and the upper face of the periphery may have various heights. The main surface of the element is arranged so as to contact molten steel in a tundish.
    Type: Application
    Filed: July 11, 2012
    Publication date: November 1, 2012
    Applicant: VESUVIUS CRUCIBLE COMPANY
    Inventors: Philippe Guillo, Dominique Janssen, José Simoes
  • Patent number: 8298333
    Abstract: A protective coating is prepared for, and applied to, crucibles used in the handling of molten materials that are solidified in the crucible and then removed as ingots. Crucibles containing this protective coating may be used for the solidification of silicon. The coating has a specified oxygen content and contains a mineral binder and silicon nitride or silicon oxynitride.
    Type: Grant
    Filed: October 6, 2006
    Date of Patent: October 30, 2012
    Assignee: Vesuvius Crucible Company
    Inventor: Gilbert Rancoule
  • Patent number: 8272427
    Abstract: A casting element for a casting installation for transferring liquid metal comprises a plurality of casting elements in successive contact and forming a canal along which the metal can flow, the casting element comprising a tube, notably a ladle shroud, the axis of which corresponds to the axis of the canal. The casting element is able to make contact with an upstream element of the installation and comprises means for controlling the angular orientation of the tube about its axis with respect to the upstream element, these means being capable of giving the tube at least three distinct orientations.
    Type: Grant
    Filed: November 19, 2009
    Date of Patent: September 25, 2012
    Assignee: Vesuvius Crucible Company
    Inventor: Eric Hanse
  • Patent number: 8251264
    Abstract: A tundish assembly, including an element, for preventing or limiting steel reoxidization in the continuous casting of molten steel, is used in combination with a refractory nozzle. The element has an orifice engaging the outer surface of the nozzle, a main surface surrounding the main orifice and having a lowest level lower than the top outer edge of the nozzle inlet portion, and a periphery having an upper face surrounding the man surface of the element. The upper face of the periphery of the element is higher than the main surface of the element and is higher than the surface of the bottom well of the tundish. The main surface of the element is arranged so as to contact molten steel when the tundish is in use.
    Type: Grant
    Filed: July 14, 2006
    Date of Patent: August 28, 2012
    Assignee: Vesuvius Crucible Company
    Inventors: Philippe Guillo, Dominique Janssen, José Simoes
  • Publication number: 20120142518
    Abstract: A cement free refractory mixture contains aluminum oxide, silicon carbide, fumed silica, aluminum metal, an anti-oxidant, reactive alumina, and a carbon-bearing material. The mixture can be formed by conventional techniques to create refractory articles to contain or direct the flow of liquid metals. Refractory articles formed by the mixture do not require firing to achieve an initial cure.
    Type: Application
    Filed: January 31, 2012
    Publication date: June 7, 2012
    Applicant: VESUVIUS CRUCIBLE COMPANY
    Inventors: Robert A. Pattillo, Samuel B. Bonsall
  • Patent number: 8152920
    Abstract: A crucible and method for the crystallization of silicon utilize release coatings. The crucible is used in the handling of molten materials that are solidified in the crucible and then removed as ingots. The crucible does not require the preparation of a very thick coating at the end user facilities, is faster and cheaper to produce, presents an improved release effect and allows the production of silicon ingot without cracks. The crucible includes a base body, a substrate layer containing silicon nitride, an intermediate layer containing silica, and a surface layer containing silicon nitride, silicon dioxide and silicon.
    Type: Grant
    Filed: June 30, 2006
    Date of Patent: April 10, 2012
    Assignee: Vesuvius Crucible Company
    Inventor: Gilbert Rancoule
  • Patent number: 8127972
    Abstract: A pouring nozzle for a device for nozzle insertion and/or removal has a shape that is adapted so as to better resist the stresses imposed by their use and notably the stresses linked to the maintenance of the nozzle in the device. The pouring nozzle is provided with two exposed bearing faces forming with the pouring channel an angle ? of 20° to 80°. A pushing device applies thrust force to the nozzle. A casting installation embodies the nozzle and the pushing device.
    Type: Grant
    Filed: January 19, 2004
    Date of Patent: March 6, 2012
    Assignee: Vesuvius Crucible Company
    Inventors: Eric Hanse, Stéphane Taburiaux
  • Publication number: 20120037831
    Abstract: A device for driving a regulation valve for casting liquid metal contains a main rod controlling the opening and closing of the valve, and a coupler linking the main rod and the valve. The device also contains a coupler controller able to activate and deactivate the coupler, enabling linkage and detachment of the main rod and the valve.
    Type: Application
    Filed: February 16, 2010
    Publication date: February 16, 2012
    Applicant: VESUVIUS CRUCIBLE COMPANY
    Inventors: Vincent Boisdequin, Jeffrey Butts, Jason Quinn
  • Publication number: 20110293365
    Abstract: A cement plant refractory anchor (10) comprising a body formed of stainless steel, wherein external surfaces of said body have a surface diffusion coating of an iron aluminide phase formed by a high temperature pack cementation process.
    Type: Application
    Filed: December 11, 2009
    Publication date: December 1, 2011
    Applicant: VESUVIUS CRUCIBLE COMPANY
    Inventors: Nick Lebaut, Nan Xu
  • Publication number: 20110278331
    Abstract: A manipulation device for a shroud for casting liquid metal comprises holding means for the shroud, downstream of a metal flow control valve, this valve being able to assume an open configuration and a closed configuration under the action of drive means. The manipulation device comprises fixing means affixed to the drive means for the valve. A ladle shroud for the flow of liquid metal from a casting ladle to a metal tundish has a longitudinal axis and comprises a shroud gripping head at one end. The gripping head is fusiform.
    Type: Application
    Filed: November 19, 2009
    Publication date: November 17, 2011
    Applicant: VESUVIUS CRUCIBLE COMPANY
    Inventors: Vincent Boisdequin, Mariano Collura, Jeffrey Butts
  • Publication number: 20110248055
    Abstract: The present invention relates to a ladle shroud (10) for casting liquid metal, comprising a canal (11) along which the metal can pass, extending essentially along an axis, and a metallic jacket (17) positioned at an end portion of the shroud that corresponds to an end of the canal, characterized in that the jacket (17) comprises at least a belt (18) of a thickness greater than or equal to 10 mm, preferably of 14 mm, and in that the shroud (10) comprises means (20) of attachment to driving means, the attachment means being formed on the jacket (17), notably on the belt (18) thereof.
    Type: Application
    Filed: November 19, 2009
    Publication date: October 13, 2011
    Applicant: VESUVIUS CRUCIBLE COMPANY
    Inventor: Mariano Collura
  • Publication number: 20110240246
    Abstract: One subject of the invention is a device for transporting and storing at least one ladle shroud (18) for a liquid metal casting plant, the ladle shroud (18) having a channel through which liquid metal passes and essentially extending along an axis. The device also includes a rack (22) designed to store the ladle shroud (18) in a use position wherein the axis of the channel is vertical, the rack (22) providing an access (33) from the outside to a lateral face of the shroud when the latter is in its use position.
    Type: Application
    Filed: November 19, 2009
    Publication date: October 6, 2011
    Applicant: VESUVIUS CRUCIBLE COMPANY
    Inventor: Vincent Boisdequin
  • Publication number: 20110227267
    Abstract: The present invention relates to a support head (20) capable of supporting a ladle shroud (12) for casting liquid metal, comprising a canal (40) along which the metal can pass, extending essentially along an axis, the support head (20) being designed for a tube handling device (10). Such a head (20) comprises control means (36a, 36b) for controlling the angular orientation of the shroud with respect to the head, about an axis corresponding to the axis of the canal. The invention also relates to a ladle shroud capable of collaborating with such a support head.
    Type: Application
    Filed: November 19, 2009
    Publication date: September 22, 2011
    Applicant: VESUVIUS CRUCIBLE COMPANY
    Inventor: Damien Delsine
  • Publication number: 20110226438
    Abstract: The present invention relates to a casting element (30) for a casting installation for transferring liquid metal comprising a plurality of casting elements in successive contact and forming a canal along which the metal can flow, the casting element (30) comprising a tube, notably a ladle shroud, the axis of which corresponds to the axis of the canal. The casting element is able to make contact with an upstream element of the installation and comprises means (42) for controlling the angular orientation of the tube about its axis with respect to the upstream element, these means being capable of giving the tube at least three distinct orientations.
    Type: Application
    Filed: November 19, 2009
    Publication date: September 22, 2011
    Applicant: VESUVIUS CRUCIBLE COMPANY
    Inventor: Eric Hanse
  • Patent number: 7942455
    Abstract: A device for connecting a fluid circulating line to a refractory element having a wall provided with a cylindrical bore comprises a gasket intended to be located into the bore and a first supporting element compressing the gasket from the outside of the bore. A second supporting element which can be introduced into the bore sandwiches the gasket together with the first Supporting element and a rod brings the two supporting elements closer so as to compress the gasket. Also, a refractory element, notably a nozzle or pouring shroud, is provided with a cylindrical bore size to receive two supporting elements and a tightening gasket sandwiched by these supporting elements.
    Type: Grant
    Filed: February 3, 2004
    Date of Patent: May 17, 2011
    Assignee: Vesuvius Crucible Company
    Inventors: François-Noël Richard, Aldo Ruffaldi
  • Patent number: 7913835
    Abstract: Conveyor rolls used in high temperature applications, and an end cap assembly for such rolls. The conveyor roll comprises a ceramic spool, an end cap and a tolerance ring. The end cap contains a metal ferrule and has an internal circumference adapted to fit over an end of the ceramic spool. A tolerance ring is interposed between each end of the ceramic spool and the end cap. The tolerance ring is composed of resilient metal having a plurality of circumferentially arranged corrugations. The conveyor roll can resist temporary overheating or blockage without damage.
    Type: Grant
    Filed: February 21, 2006
    Date of Patent: March 29, 2011
    Assignee: Vesuvius Crucible Company
    Inventors: David Gautier, Arnaud Flamme
  • Patent number: 7833490
    Abstract: A crucible for the treatment of molten silicon includes a basic body with a bottom surface and lateral walls defining an inner volume. The basic body comprises at least 65% by weight of silicon carbide, and from 12 to 30% by weight of a constituent selected from silicon oxide or nitride. Moreover, the basic body comprises at least one silicon oxide and/or nitride coating, at least on the surfaces defining the inner volume of the crucible.
    Type: Grant
    Filed: January 12, 2007
    Date of Patent: November 16, 2010
    Assignee: Vesuvius Crucible Company
    Inventor: Gilbert Rancoule