Abstract: Disclosed herein are novel methods to handling carbon nano materials and forming composite materials from carbon nano materials and polymers such as polyurethane and polyurea materials. Such novel methods provide a number of benefits to a polymer processor and end user of any resulting materials or products. As disclosed herein, methods of incorporating carbon nano materials into polymers can achieve benefits regarding electrical properties, modulus, and thermal stability as well as other benefits. However, enhancing and creating such improvements in material properties must be done with care because creating or enhancing one property does not always result in the creation or improvement in other properties. For example, thermal stability, electrical conductivity, and mechanical properties can be optimized in different ways, and at different loadings of differing carbon nano materials.

Abstract: A composite formulation for use in lightweight molded components includes an untreated low density filler, such as glass bubbles, a solvated polymer mixture, and polymer paste. In one embodiment the solvated polymer mixture is used to treat the low density filler to form a treated low density filler. The solvated polymer mixture many include a thermoplastic resin or a reactive resin and an additive package. The additive package may include a dispersing agent and a silane carrier composition.