Abstract: This invention relates to a method for removing and transporting articles, such as ophthalmic lens mold sections, or packaging elements from a mold. The invention, in one embodiment includes first, second, and third assemblies; the first of which removes the articles from the molding station at a first location and transports them to a second location; the second assembly receives the articles from the first assembly and transports them to a third location, and the third assembly receives the articles from the second assembly and transports them to a fourth location. A second embodiment includes a flipper assembly disposed between the first and second assemblies, which flipper receives the articles from the first assembly and inverts them before depositing them onto the second assembly. This second embodiment is useful in conjunction with molded articles which are transported to the flipper assembly in an inverted position.

Abstract: A contact lens production line pallet system transports contact lens mold materials throughout a facility for producing ophthalmic lenses. Specifically, the contact lens production line pallet system includes a pallet for carrying one or more contact lens mold assemblies throughout a contact lens production line, the pallet having one or more first recesses formed in a surface thereof for receiving either a first mold half or a complementary second mold half, the first and second mold halves when placed together constitute an individual contact lens mold assembly. A conveyor device for transporting the pallet from station to station throughout the production line facility is provided, as is a locating device formed in the pallet surface for enabling precise positioning of the pallet at one or more manufacturing stations in the production line facility.

Abstract: An automated means for hydrating and packaging a molded hydrophilic contact lens in one of the mold parts used to mold the lens is provided in which a first robotic assembly removes a plurality of contact lens molds from a production line carrier, each of the lens molds having a contact lens adhered therein. The first robotic assembly transports the molds to a first staging area where the lens molds are sandwiched between a lens mold carrier and a top chamber plate to form a first hydration carrier. The hydration carrier is then transported through a plurality of flushing or extraction stations wherein fresh deionized water is introduced into the hydration chambers at each hydration station to flush leachable substances from the hydration chamber. At each flushing station, fresh deionized water is introduced into the hydration chamber to remove previously extracted impurities and the products of hydrolysis.

Abstract: A process for steam-sterilizing label-bearing containers stacked with the labels in contact, without destroying the labels such as occurs if the labels are printed by thermal transfer for product-variable data. The process features laser-ablating imagewise the label to remove an ink layer so as to expose either a contrasting ink layer below, or a metal foil or polymer substrate. Such containers are then readily stacked on the labels and sterilized without thermal damage to the labels.

Abstract: The invention provides marks for use in contact lenses and contact lenses that contain the marks, which marks are highly visible. The marks of the invention are useful for determining the inside versus the outside of the lens as well as for diagnostic purposes.

Abstract: An automated method and apparatus is provided to mold and cure soft contact lenses. A molding station injection molds first and second mold parts for the production of the lenses and these mold parts are transferred to an inert gas or low oxygen environment wherein a series of automated stations receive the mold parts, deposit a polymerizable hydrogel within the first mold part, assemble and clamp the first and second mold parts together, apply radiant energy for polymerizing the hydrogel and subsequently separate the mold parts.

Abstract: A melt polymerization method for producing poly(arylene ethers phosphine oxide)s suited to optical applications comprising reacting a trimethyl silyl derivative of bisphenol and an activated aromatic dihalide, wherein either reactant is a phosphine oxide, is provided.

Abstract: The invention provides hydrogels for use in the production of biomedical devices. In particular, the invention provides hydrogels formed from siloxane prepolymers and a hydrophilic monomer, which hydrogels are optically transparent.

Abstract: This invention provides a blister pack comprising a base and a cover, wherein said base comprises a recess which houses a contact lens and solution, wherein the thickness of the material of said recess is less than 0.75 mm, and said recess houses less than 0.75 ml solution.

Abstract: This invention provides a contact lens comprising a front surface, a back surface and an identifying mark on at least one of said front surface and said back surface, wherein said identifying mark comprises a depressed region having a cross-section which comprises at least two intersecting concave surfaces at the bottom of said depressed region.

Abstract: A method and a support for supporting a package in a steam sterilizer, featuring support members configured and positioned to support only at least a portion of at least two opposed side edges, but not a side face, of the package. A diamond shape is particularly preferred for the support members as, when rotated at an angle, its facets provide line contact with appropriate side edges of the package.

Abstract: This invention relates to polymers that are formed by polymerizing a reaction mixture that comprises at least one silicone-containing monomer and at least one hydrophilic monomer. More particularly, this invention relates to polymers formed by polymerizing a reaction mixture that comprises at least one silicone-containing monomer and at least one hydrophilic monomer in the presence of a diluent.

Abstract: An automated means for hydrating and packaging a molded hydrophilic contact lens in one of the mold parts used to mold the lens is provided in which a first robotic assembly removes a plurality of contact lens molds from a production line carrier, each of the lens molds having a contact lens adhered therein. The first robotic assembly transports the molds to a first staging area where the lens molds are sandwiched between a lens mold carrier and a top chamber plate to form a first hydration carrier. The hydration carrier is then transported through a plurality of flushing or extraction stations wherein fresh deionized water is introduced into the hydration chambers at each hydration station to flush leachable substances from the hydration chamber. At each flushing station, fresh deionized water is introduced into the hydration chamber to remove previously extracted impurities and the products of hydrolysis.

Abstract: A method for removing and transporting ophthalmic lens fabricating mold sections from a molding device to an inert chamber in a predetermined time, controlled by a central processor, is disclosed. The method includes starting a timer upon opening the molding device and exposing the mold sections; actuating a robotic arm to transport the mold sections from the molding device to an intermediate position using a compound movement; actuating a cam-controlled arm to transport the mold sections from the intermediate position to a pallet held on a conveyor belt at a cam-arm pre-part release location; and releasing the pallet to move on the conveyor belt to the inert chamber for continued transport of mold containing pallets to a treatment or processing facility for producing and/or packaging of the contact lenses.

Abstract: A soft contact lens comprising a silicone-hydrogel made by curing a reaction mixture comprising a silicone-containing monomer.

Abstract: A system for inspecting ophthalmic lenses and including transport, illumination, imaging and image processing subsystems. The transport system moves a multitude of ophthalmic lenses along a predetermined path to move each of those lenses, one at a time, into a lens inspection position, and the illumination subsystem generates a series of light pulses and directs a respective one light pulse through each ophthalmic lens. The imaging subsystem generates a set of signals representing selected portions of the light pulses transmitted through the ophthalmic lenses, and the image processing subsystem receives those signals from the imaging subsystem and processes those signals according to a predetermined program to identify at least one condition of each of the lenses.

Abstract: A method of producing a compensated contact lens that is compensated for power deviation from target due to differential shrinkage, and also a compensated contact lens. The invention includes the steps of designing a lens to have first and second areas of different thickness and a cylinder axis having a predetermined angular position; determining a plurality of power correction factors, one for each of a plurality of cylinder axis ranges of the lens; and modifying the lens using a selected one of the plurality of power correction factors corresponding to the cylinder axis ranges of the lens containing the cylinder axis of the lens.

Abstract: A base member for a blister package for the containment of a contact lens includes a planar flange extending outwardly about a cavity for housing the contact lens. Proximate the peripheral edge of the flange, there is formed a continuous groove into which there is pressed the material of a flexible cover sheet of the blister package so as to clampingly engage the base member.

Abstract: This invention relates to a device for removing and transporting articles, such as ophthalmic lens mold sections, or packaging elements from a mold. The invention, in one embodiment includes first, second, and third assemblies; the first of which removes the articles from the molding station at a first location and transports them to a second location; the second assembly receives the articles from the first assembly and transports them to a third location, and the third assembly receives the articles from the second assembly and transports them to a fourth location. A second embodiment includes a flipper assembly disposed between the first and second assemblies, which flipper receives the articles from the first assembly and inverts them before depositing them onto the second assembly. This second embodiment is useful in conjunction with molded articles which are transported to the flipper assembly in an inverted position.

Abstract: An apparatus and method for partially curing a polymerizable monomer or monomer mixture to form a soft contact lens includes a transport device for transporting a plurality of contact lens molds to a precure station in a low oxygen environment, each contact lens mold including a first and second mold half with a polymerizable monomer or monomer mixture therebetween. A clamping member having a plurality of mold engagement members clamps a first contact lens mold half against a second contact lens mold half for a predetermined pressure and time. While the mold halves of the contact lens mold are clamped, the polymerizable monomer or monomer mixture is exposed to a radiant energy source for polymerizing the polymerizable monomer or monomer mixture contained in each contact lens mold.