Abstract: A process and an arrangement for the production of molten pig iron or steel pre-products from particulate ferrous material as well as for the production of reducing gas in a meltdown gasifier. A fluidized bed of coke particles is formed by the addition of coal and the injection of oxygen-containing gas. In order to ensure a satisfactory mode of operation of the meltdown gasifier even if coal of inferior quality with a high moisture content and a high portion of volatile matter is used, additional heat is supplied to the meltdown gasifier above the feed lines for the fluidized-bed-forming oxygen-containing gas by burning and/or degassing coal particles separated from the reducing gas.

Abstract: A process and an arrangement for the production of molten pig iron or steel pre-products from particulate ferrous material as well as for the production of reducing gas in a meltdown gasifier. A fluidized bed of coke particles is formed by the addition of coal and the injection of oxygen-containing gas. In order to ensure a satisfactory mode of operation of the meltdown gasifier even if coal of inferior quality with a high moisture content and a high portion of volatile matter is used, additional heat is supplied to the meltdown gasifier above the feed lines for the fluidized-bed-forming oxygen-containing gas by burning and/or degassing coal particles separated from the reducing gas.

Abstract: In a method of producing molten pig iron or steel pre-products from particulate ferrous material, as well as of producing reduction gas in a melt-down gasifier by adding coal and by blowing in oxygen-containing gas by means of nozzle pipes penetrating the wall of the melt-down gasifier, a fixed bed formed of coke particles, through which the oxygen-containing gas flows and a superposed fluidized bed of coke particles are formed, and the ferrous material is charged onto the fluidized bed. Below the fixed bed through which oxygen-containing gas flows, a fixed bed of coke particles not passed through by gas is provided, and the fluidized bed above the fixed bed passed through by oxygen-containing gas is passed through by a gas free from oxygen or having a low oxygen content.

Abstract: A process and a plant for the direct reduction of iron oxide particles in a shaft furnace and for smelting the obtained iron sponge particles in a meltdown gasifier. A coal fluidized bed is formed in the meltdown gasifier by supplying coal and oxygen-containing gas, in which the heat necessary to smelt the iron sponge particles as well as the reducing gas to be injected into the shaft furnace are produced. The top gas remaining after the reduction is drawn off the upper part of the shaft furnace and the dusty solid particles, which are discharged together with the reducing gas and/or with the top gas, are washed out by scrubbers. The suspension of the washed out solid particles is thickened and separated into a clear overflow and a concentrated coal slurry. The coal slurry is recycled into the meltdown gasifier, is pressure-gasified with oxygen and is burnt by burners arranged in the upper part of the meltdown gasifier and directed towards the coal fluidized bed.