Abstract: A sound barrier wall has a plurality of footings spaced apart and vertical “I” beam wall stiffeners mounted to the footings. Alternatively, the vertical wall stiffeners are mounted to a crash barrier. A horizontal wall stiffener can be disposed between the adjacent vertical wall stiffeners. A plurality of wall panels is vertically stacked between adjacent vertical wall stiffeners. Each wall panel includes a sound insulating block, and plurality of support members disposed on opposite sides of the sound insulating block for providing structural support. Each support member has a head portion in contact with a surface of the sound insulating block and a stem portion extending into the sound insulating block. An “I” beam can be disposed between the vertically stacked wall panels. A top cap is mounted over the vertically stacked wall panels and protective layer is formed over the wall panels and vertical wall stiffeners.

Abstract: An insulation insert panel for use with an ICF block having a pair of opposed panel members and a plurality of tie members extending transversely therebetween, the insert panel including a plurality of spaced apart slots extending along the length thereof for mating with the tie members associated with the ICF block into which it is being inserted, each slot including at least one notch located in the vicinity of its terminal end portion for receiving at least one crossbar member associated with each tie member when the insert panel is fully positioned within the ICF block.

Abstract: Molds and processes that permit high-speed, mass production of retaining wall blocks having patterned or other processed front faces, as well as retaining wall blocks formed by such processes. The invention permits the front face of the block to be impressed with a pattern or otherwise directly processed, to allow the formation of pre-determined block front faces, while at the same time facilitating high-speed, high-volume production of blocks. A mirror image of the desired pattern can be created on a stripper shoe by selecting a desired three-dimensional surface from a naturally occurring or man made object and digitally scanning the selected three-dimensional pattern to create scanned data. The scanned data can then be used to machine a face of the stripper shoe that is the mirror image of the selected pattern.

Abstract: The invention provides a block splitter assembly comprising first lower and second upper opposed splitter blade assemblies. The splitter blade assemblies have a splitting blade and two or more first forming blades. One forming blade is disposed to the right of and one forming blade is disposed to the left of the first splitting blade. The forming blades have forming edges. The splitting blade has a splitting edge that is straight, and the splitting blade has a greater maximum vertical dimension than the maximum vertical dimension of the forming blades. The splitting edge of the first splitting blade is opposed to the splitting edge of the second splitting blade.

Abstract: Methods and equipment for forming beveled edge(s) around the core opening in a concrete block are disclosed. The formation of the beveled edge(s) minimizes feathering along the block edges that are beveled as the block is stripped from a mold. Any feathering that does occur is shifted away from the bottom surface of the block to allow the block to lay flat on other blocks when dry stacked in a wall.

Abstract: A pressure injecting caulking construction technique for gaps between building door/window hole (4) and common additional frame or side frame (1), which involves steps as follows. Firstly, positioning the common additional frame or side frame (1) of the building door/window in the hole (4). Secondly, the technique includes injecting insulating materials (7) in the middle of the gap (3) between the frame and hole, or installing occulting bars (2) at outer side of the additional framework or side framework, or installing combined frameworks (9) on the sides of the common additional frame or side frame and the wall of the hole. Lastly, the technique includes pressure injecting filling materials into the gap (3).

Abstract: A veneer panel system is used with a wall or a retaining wall to provide a natural stone appearance and/or to improve the appearance of an existing wall. Panels can be interlocked to form a stable veneer structure. The structure is attached to a wall by various attachment devices.