Patents Assigned to Walter AG
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Patent number: 11548078Abstract: A drilling tool includes a tool body having a center axis defining a longitudinal direction of the drilling tool. The tool body has an axially forward end and an axially rearward end, the distance in the longitudinal direction between the forward end and the rearward end defining a length of the drilling tool. At least two indexable cutting inserts are arranged at the axially forward end, a first indexable cutting insert being arranged at a radially inner position and a second indexable cutting insert being arranged at a radially outer position. The tool body includes a first flute portion extending axially rearward from the first indexable cutting insert and a second flute portion extending axially rearward from the second indexable cutting insert. The first flute portion transitions into the second flute portion at an axially forward transition area of the tool body, thereby forming only one flute of the tool.Type: GrantFiled: March 20, 2019Date of Patent: January 10, 2023Assignee: Walter AGInventor: Florian Baur
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Patent number: 11365483Abstract: A coated cutting tool has a substrate of cemented carbide, cermet, ceramics, steel or cubic boron nitride and a multi-layered wear resistant coating deposited thereon has a total thickness from 4 to 25 ?m. The multi-layered wear resistant coating includes a TiAlCN layer (a) represented by the formula Ti1-xAlxCyNz with 0.2?x?0.97, 0?y?0.25 and 0.7?z?1.15 deposited by CVD, and a ?-Al2O3 layer (b) of kappa aluminium oxide deposited by CVD immediately on top of the TiAlCN layer (a). The Ti1-AlxCyNz layer (a) has an overall fiber texture with the {111} plane growing parallel to the substrate surface and a {111} pole figure, measured over an angle range of 0°???80° and the ?-Al2O3 layer (b) has an overall fiber texture with the {002} plane growing parallel to the substrate surface and a {002} pole figure, over an angle range of 0°???80°.Type: GrantFiled: June 20, 2017Date of Patent: June 21, 2022Assignee: WALTER AGInventors: Dirk Stiens, Thorsten Manns
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Patent number: 11326248Abstract: A coated cutting tool including a substrate and a single layer or multi-layer hard material coating is provided. The substrate is selected from cemented carbide, cermet, ceramics, cubic boron nitride (cBN), polycrystalline diamond, steel or high-speed steel. The hard material coating includes at least one layer of gamma-Al2O3, exhibiting particularly high hardness and reduced Young's modulus. The gamma-Al2O3 layer of the coated cutting tool is obtainable by means of a reactive magnetron sputtering process using at least one Al target, wherein the deposition is carried out using a reaction gas composition of argon (Ar) and oxygen (O2) at a total reaction gas pressure within the range from at least 1 Pa to at most 5 Pa, at an O2 partial pressure within the range from 0.001 Pa to 0.1 Pa, and at a temperature within the range from 400° C. to 600° C.Type: GrantFiled: November 7, 2018Date of Patent: May 10, 2022Assignee: WALTER AGInventors: Dominic Diechle, Veit Schier
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Patent number: 11313028Abstract: A coated cutting tool and a process for the production thereof is provided. The coated cutting tool includes a substrate and a hard material coating, the substrate being selected from cemented carbide, cermet, ceramics, cubic boron nitride, polycrystalline diamond or high-speed steel. The hard material coating includes a (Ti,Al)N layer stack of alternately stacked (Ti,Al)N sub-layers. The layer stack has an overall atomic ratio of Ti:Al within the (Ti,Al)N layer stack within the range from 0.33:0.67 to 0.67:0.33, a total thickness of the (Ti,Al)N layer stack within the range from 1 ?m to 20 ?m, each of the individual (Ti,Al)N sub-layers within the (Ti,Al)N layer stack of alternately stacked (Ti,Al)N sub-layers having a thickness within the range from 0.5 nm to 50 nm, each of the individual (Ti,Al)N sub-layers within the (Ti,Al)N layer stack of alternately stacked (Ti,Al)N sub-layers being different in respect of the atomic ratio Ti:Al than an immediately adjacent (Ti,Al)N sub-layer, and other characteristics.Type: GrantFiled: August 31, 2018Date of Patent: April 26, 2022Assignee: Walter AGInventors: Veit Schier, Wolfgang Engelhart
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Patent number: 11286570Abstract: A coated cutting tool includes a substrate and a coating. The coating has an inner layer of 4-14 ?m thick Ti1-xAlxN, an intermediate layer of 0.05-1 ?m TiCN and at least one outer layer of 1-9 ?m ?-Al2O3. The ?-Al2O3 layer exhibits an X-ray diffraction pattern, as measured using CuK? radiation and theta-2theta scan. A texture coefficient TC(hkl) is defined according to Harris formula, wherein the (hkl) reflections used are (0 2 4), (1 1 6), (3 0 0) and (0 0 12), I(hkl)=measured intensity (peak intensity) of the (hkl) reflection, I0(hkl)=standard intensity according to ICDD's PDF-card No. 00-042-1468, n=number of reflections used in the calculation, and 3<TC(0 0 12)<4.Type: GrantFiled: January 26, 2018Date of Patent: March 29, 2022Assignee: WALTER AGInventors: Dirk Stiens, Thorsten Manns
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Patent number: 11247275Abstract: A cutting tool includes a base body and a coating applied thereto. For providing a cutting tool, having both a hard coating that also exhibits fracture toughness, the coating includes at least one oxide layer deposited in the PVD process, consisting of at least 10 alternating single coats of Al2O3 and (Alx, Me1-x)2O3, where 0<x<1, wherein Me is selected from one or more of the group of Si, Ti, V, Zr, Mg, Fe, B, Gd, La and Cr.Type: GrantFiled: February 16, 2017Date of Patent: February 15, 2022Assignee: WALTER AGInventors: Veit Schier, Dominic Diechle
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Patent number: 11247276Abstract: A coated cutting tool includes a substrate of cemented carbide, cermet, ceramics, steel or cubic boron nitride and a multi-layered wear resistant coating. The multi-layered wear resistant coating has a total thickness from 5 to 25 ?m and includes refractory coating layers deposited by chemical vapour deposition (CVD) or moderate temperature chemical vapour deposition (MT-CVD). The multi-layered wear resistant coating has at least one pair of layers (a) and (b), with layer (b) being deposited immediately on top of layer (a). Layer (a) is a layer of aluminium nitride having hexagonal crystal structure (h-AlN) and a thickness from 10 nm to 750 nm. Layer (b) is a layer of titanium aluminium nitride or titanium aluminium carbonitride represented by the general formula Ti1-xAlxCyNz with 0.4?x?0.95, 0?y?0.10 and 0.85?z?1.15, having a thickness from 0.5 ?m to 15 ?m, and at least 90% of the Ti1-xAlxCyNz of layer (b) has a face-centered cubic (fcc) crystal structure.Type: GrantFiled: March 31, 2017Date of Patent: February 15, 2022Assignee: Walter AGInventors: Dirk Stiens, Thorsten Manns
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Patent number: 11104987Abstract: A coated cutting tool includes a substrate of cemented carbide, cermet, cBN, ceramics or HSS and a coating of a nitride layer, which is a High Power Impulse Magnetron Sputtering (HIPIMS) deposited layer of a nitride of one or more of Ti, Zr, Hf, V, Ta, Nb, Cr, Si and Al, and a HIPIMS-deposited oxide layer being an (AlaMe1?a)2O3 layer, 0.05?a?1, wherein Me is one or more of Ti, Mg, Ag, Zr, Si, V, Fe, Hf, B and Cr. The oxide layer is situated above the nitride layer. Also, a method is disclosed for producing a coated cutting tool having the nitride layer and oxide layer, the nitride layer and the oxide layer being deposited by a HIPIMS process.Type: GrantFiled: May 22, 2018Date of Patent: August 31, 2021Assignee: WALTER AGInventors: Veit Schier, Ulrich Albers, Dominic Diechle
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Patent number: 11104986Abstract: A metal cutting tool includes a main body made of cemented carbide, cermet, ceramic, steel or high-speed steel, and a multi-layer wear protection coating. The wear protection coating includes a lower layer having an overall composition of Tim Al(1-m) N with 0.25<m<0.55 and an overall thickness of 500 nm to 3 ?m. The lower layer has 50 to 600 pairs of alternately stacked sub-layers in a sequence (A-B-A-B- . . . ) and having a composition Tia Al(1-a) N with 0.45?a?0.55 and a thickness of 1 nm to 10 nm. The upper layer has 30 to 400 triples of alternately stacked sub-layers in a sequence (C-D-E-C-D-E- . . . ). The sub-layers of the upper layer have a composition Tix AlySizN with x+y+z=1 and 0.20?x?0.45, 0.20?y?0.45 and 0.20?z?0.45 and a thickness of 1 nm to 10 nm.Type: GrantFiled: May 15, 2018Date of Patent: August 31, 2021Assignee: WALTER AGInventor: Ulrich Albers
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Patent number: 10662524Abstract: A tool having includes a base body of cemented carbide, cermet, ceramics, steel or high-speed steel and a single-layer or multi-layer wear protection coating deposited thereon by CVD process and having a thickness within the range of from 2 ?m to 25 ?m. The wear protection coating has at least a Ti1-xAlxCyNz layer with 0.40?x?0.95, 0?y?0.10 and 0.85?z?1.15 having a thickness in the range of from 1 ?m to 16 ?m and having >85 vol-% face-centered cubic (fcc) crystal structure. The Ti1-xAlxCyNz layer includes precipitations of Ti1-oAloCpNq at the grain boundaries of the Ti1-xAlxCyNz crystallites have a higher Al content than inside the crystallites, wherein 0.95?o?1.00, 0?p?0.10, 0.85?q?1.15 and (0?x)?0.05.Type: GrantFiled: July 6, 2016Date of Patent: May 26, 2020Assignee: Walter AGInventors: Dirk Stiens, Thorsten Manns
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Patent number: 10655211Abstract: A tool includes a base body of hard metal, cermet, ceramics, steel or high speed steel and a multi-layer wear protection coating deposited thereon by a PVD process. The wear protection coating has a first coat deposited on the base body having a composition of TiaAl(1-a)N, wherein 0.4?a?0.6, and a coating thickness of 0.5 ?m to 4 ?m, and a second coat deposited on the first coat. The second coat includes a sequence of 10 to 80 first and second layers alternatingly arranged one on top of each other. Each of the first and second layers has a thickness of 5 to 100 nm. Each first layer includes nitrides of the elements Ti, Al, Cr and Si, and each second layer has a composition of TixAl(1-x)N, wherein 0.4?x?0.6. The first and second coats have up to 10 at-% of further metals, B, C and/or O as impurities in each layer.Type: GrantFiled: May 19, 2016Date of Patent: May 19, 2020Assignee: Walter AGInventors: Ulrich Albers, Veit Schier
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Patent number: 10619236Abstract: A solid carbide milling cutter has a substrate of hard metal and a multi-layer coating deposited at least to surface regions that contact a workpiece during a milling operation. The multi-layer coating includes a single-layer or a multi-layer functional layer deposited directly on the substrate surface and a single-layer or a multi-layer covering layer deposited on the functional layer. The functional layer has one or more layers of TixAl1-xN with 0.3?x?0.55. The covering layer has one or more layers of ZrN. The functional layer and the covering layer are deposited by HIPIMS, wherein during the deposition of the functional layer power pulses are applied to each sputtering target consisting of material to be deposited, which power pulses transfer an amount of energy to each sputtering target that exceeds a maximum power density in the pulse of ?500 W/cm2.Type: GrantFiled: February 11, 2016Date of Patent: April 14, 2020Assignee: WALTER AGInventors: Veit Schier, Wolfgang Engelhart
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Patent number: 10487388Abstract: Tool with main body made of carbide, cermet, ceramic, steel or high-speed steel and multi-layer wear-protection coating applied on the main body using a PVD process. The wear-protection coating comprises at least one layer (A) of TiaAl(1?a)N where 0.33?a?1 with layer thickness of 20 nm to 3 ?m and at least one layer (B) comprising a sequence of at least 4 sub-layers arranged alternately in a stack, of TibSi(1?b)N and AlcCr(1?c)N where 0.70?b?0.98 and 0.3?c?0.75 with sub-layer thickness of 0.5 nm to 15 nm, and optionally further comprises a layer (C) of TidSi(1?d)N where 0.70?d?0.98 with layer thickness of 50 nm to 1 ?m. The wear-protection coating can have further carbide layers and layers (A), (B) and (C) can contain up to 10 at. % of other metals, B, C and/or O per layer, depending on the process.Type: GrantFiled: September 27, 2013Date of Patent: November 26, 2019Assignee: Walter AGInventor: Veit Schier
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Patent number: 10407777Abstract: A coated cutting tool includes a substrate of cemented carbide, cermet, ceramics, steel or cubic boron nitride, a multi-layered wear resistant coating and at least two refractory coating layers deposited. The at least two refractory coating layers include a first coating layer and a second coating layer deposited on top of each other. The first coating layer is titanium aluminum nitride or carbonitride Ti1-uAluCvNw, with 0.2?u?1.0, 0?v?0.25 and 0.7?w?1.15 deposited by CVD. The second coating layer is titanium carbonitride TixCyN1-y, with 0.85?x?1.1 and 0.4?y?0.85, and is deposited on top of the first coating layer by MT-CVD. The second TixCyN1-y coating layer has a columnar grain morphology and the overall fiber texture of the TixCyN1-y coating layer is characterized by a texture coefficient TC (1 1 1)>2.Type: GrantFiled: September 3, 2015Date of Patent: September 10, 2019Assignee: WALTER AGInventors: Dirk Stiens, Thorsten Manns, Sakari Ruppi
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Patent number: 10343222Abstract: A parting blade includes an internal cooling agent supply and has two substantially plane-parallel lateral faces and a continuous transversal bore connected to a cooling agent channel that runs parallel to the lateral faces in the interior of the parting blade. In order to provide a parting blade that has no projection on one side, a stopper is provided having two substantially parallel end faces and a circumferential face that connects the end faces. The stopper can be inserted into the transversal bore of the parting blade, thereby sealing the transversal bore relative to at least one lateral face of the parting blade. The stopper terminates without protruding over the sealed lateral face, flush with the lateral face. The stopper has an opening on both the end face and the circumferential face. The openings are connected to one another in the interior of the stopper to connect the cooling agent channel to a cooling agent source.Type: GrantFiled: October 20, 2015Date of Patent: July 9, 2019Assignee: WALTER AGInventors: Rainer Schwagerle, Rudi Zeeb
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Patent number: 10214810Abstract: A tool has a main part of hard metal, cermet, ceramic, steel, high-speed steel, and a single or multilayer wear protection coating applied onto the main part by CVD and which has a thickness from 3 ?m to 25 ?m. The wear protection coating has at least one Ti1?xAlxCyNz layer with stoichiometric coefficients 0.70?x<1.0?y<0.25 and 0.75?z<1.15 and a thickness from 1.5 ?m to 17 ?m. The T1?xAlxCyNz layer has a lamellar structure with lamellae with thickness of no more than 150 nm, preferably no more than 100 nm, particularly preferably no more than 50 nm. Lamellae are made of periodically alternating regions of the Ti1?xAlxCyNz layer with alternatingly different stoichiometric proportions of Ti and Al, having the same crystal structure (crystallographic phase), and the Ti1?xAlxCyNz layer has at least 90% vol. % of face centered cubic (fcc) crystal structure.Type: GrantFiled: March 3, 2015Date of Patent: February 26, 2019Assignee: Walter AGInventors: Dirk Stiens, Thorsten Manns, Sakari Ruppi
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Patent number: 10183343Abstract: A drill bit for drilling laminates includes at least two main chip flutes separated by corresponding webs. The free end faces of the webs form relief surfaces. At least one secondary flute, which is formed in the periphery of each of the webs divides the web into a main and a secondary web. A main cutting edge is formed by the intersection of a main chip flute and a relief surface on the main web. A secondary cutting edge is formed by the intersection of the secondary flute with a relief surface on the secondary web following the main cutting edge in the direction of operation, the main cutting edges extending to the nominal radius of the drill. The secondary cutting edges terminate at a distance before the nominal radius and axially project from the main cutting edge by an axial overhang at least along their radially outer section.Type: GrantFiled: December 22, 2015Date of Patent: January 22, 2019Assignee: WALTER AGInventor: Edwin Roth
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Patent number: 10160045Abstract: An anti-vibration damper for tools for machining of metallic work pieces is provided. For improving the damping in order to be more effective under rough includes a vibration damping device received in a hollow cylindrical space of a tool member. The vibration damping device includes a plurality of rotationally symmetrical stacked on top of each other to form a stack. A part of mutually facing upper and lower surfaces of adjacent members is spaced at a distance from each other by elastically deformable elements. The outer diameter of the stack is smaller than the inner diameter of the hollow cylindrical space of the tool member, thereby providing a cylindrical gap, which is substantially filled with spherical balls, wherein clear gap width between the inner diameter of the hollow cylindrical space and the common outer diameter of the stack deviates from any integer sum of the ball diameters.Type: GrantFiled: May 25, 2015Date of Patent: December 25, 2018Assignee: WALTER AGInventor: Kevin Nedzlek
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Patent number: 10124421Abstract: An end milling cutter for heat-resistant superalloys (HRSA) has a shank and a cutting head, which have a common rotation axis, the shank having a connection section for connection to the cutting head and a coupling section for connection to a tool holder, the cutting head consisting of a solid ceramic part, which has a rotationally symmetrical envelope and is butt-joined to an end face of the connection section. In order to keep excessive vibrations and thus stresses low in the interface between the cutting head and the connection section of the milling cutter and to create milling cutters that can also cover the diameter range above 12 mm and in particular above 20 mm and up to 32 mm, the coupling section has a conical peg having an external thread.Type: GrantFiled: August 21, 2014Date of Patent: November 13, 2018Assignee: Walter AGInventors: Philipp Leirer, Hans-Peter Hippler, Thomas Schaarschmidt
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Patent number: 9976213Abstract: A tool having a base body of carbide, cermet, ceramic, steel or high speed steel and a single-layer or multi-layer wear-protection coating applied thereto in a CVD process, wherein the wear-protection coating has at least one Ti1-xAlxCyNz layer having stoichiometry coefficients 0.70?x<1.0?y<0.25 and 0.75?z<1.15 wherein the Ti1-xAlxCyNz layer is of a thickness of 1 ?m to 25 ?m and has a crystallographic preferential orientation, which is characterized by a ratio of the intensities of the X-ray diffraction peaks of the crystallographic {111} plane and the {200} plane, wherein I{111}/I{200}>1+h (ln h)2, wherein h is the thickness of the Ti1-xAlxCyNz layer in micrometer.Type: GrantFiled: April 16, 2014Date of Patent: May 22, 2018Assignee: Walter AGInventors: Dirk Stiens, Sakari Ruppi, Thorsten Manns