Abstract: One or more techniques and/or systems are disclosed for a flap valve in a diaphragm pump. The flap valve includes a body and a self-centering hinge portion. A front portion of the body includes a front surface having a raised portion and a recessed portion. The front surface is configured to form a seal with a surface of the pump when the body is in a closed position, the surface of the pump being at an inlet or an outlet of a pumping chamber. The body is configured to allow a downstream flow of a fluid when the flap valve is in an open position. The self-centering hinge portion is operably connected to the body. The self-centering hinge portion has a dynamically changing longitudinal axis. The body is configured to simultaneously translate and rotate about the dynamically changing longitudinal axis to form the seal.

Abstract: One or more techniques and/or systems are disclosed for an air operated double diaphragm pump with a selectably removable valve body for convenient repair and maintenance. The pump may include an inlet, an outlet, and first and second diaphragm chamber housings. Each first and second diaphragm chamber housings defines a diaphragm chamber. A valve body housing is arranged between the first and second diaphragm chamber housings. A valve body is arranged within the valve body housing, is in fluid communication with the diaphragm chambers of the first and second diaphragm chamber housings, and includes pilot signal ports, diaphragm chamber inlet ports, and chamber exhaust ports that are all accessible on a signal surface of the valve body. The signal surface may be on a same side of the valve body. To stabilize the pump during repair and maintenance, stabilizing feet may project from outer edges of the diaphragm chamber housings.

Abstract: One or more systems are disclosed for a diaphragm pump. The diaphragm pump includes a valve inlet portion elongated in a first direction along a longitudinal axis, and a valve outlet portion coupled to the valve inlet portion. A ball check valve is arranged between the valve inlet portion and the valve outlet portion. The ball check valve includes a sealing ring arranged over the valve inlet portion, and a ball arranged over the sealing ring. The ball is configured to move between a seated position and an unseated position, wherein a central axis of the ball extends through a center of the ball and in the first direction, wherein the central axis is coincident with the longitudinal axis when the ball is in the seated position, and wherein the central axis is offset from the longitudinal axis when the ball is in the unseated position.

Abstract: One or more systems are disclosed for leak detection for a pump that include a reservoir having a chamber with an inlet and an outlet. The inlet is configured to couple to an exhaust of a pump and the reservoir is configured to create a vortex flow therein. An optical sensor is positioned at a bottom of the reservoir with a detecting portion of the optical sensor extending into the chamber. The vortex flow causes one or more liquids to settle at the bottom of the reservoir on the optical sensor. The one or more liquids are indicative of a leak and the optical sensor is configured to detect the one or more liquids.

Abstract: One or more techniques and/or systems are disclosed for a flap valve in a diaphragm pump. The flap valve includes a body and a self-centering hinge portion. A front portion of the body includes a front surface having a raised portion and a recessed portion. The front surface is configured to form a seal with a surface of the pump when the body is in a closed position, the surface of the pump being at an inlet or an outlet of a pumping chamber. The body is configured to allow a downstream flow of a fluid when the flap valve is in an open position. The self-centering hinge portion is operably connected to the body. The self-centering hinge portion has a dynamically changing longitudinal axis. The body is configured to simultaneously translate and rotate about the dynamically changing longitudinal axis to form the seal.

Abstract: One or more techniques and/or systems are disclosed for increasing compressed air efficiency in a pump that utilizes an air efficiency device in order to optimize the amount of a compressed air in the pump. The air efficiency device may allow for controlling the operation of the air operated diaphragm pump by reducing the flow of compressed air supplied to the pump as the pump moves between first and second diaphragm positions. A sensor may be used to monitor velocity of the diaphragm assemblies. In turn, full position feedback is possible so that the pump self-adjusts to determine the optimum, or close to optimum, turndown point of the diaphragm assemblies. As such, air savings are achieved by minimizing the amount of required compressed air.

Abstract: One or more techniques and/or systems are disclosed for increasing compressed air efficiency in a pump utilizes an air efficiency device in order to optimize the amount of a compressed air in a pump. The air efficiency device may allow for controlling the operation of the air operated diaphragm pump by reducing the flow of compressed air supplied to the pump as the pump moves between first and second diaphragm positions. A sensor may be used to monitor velocity of the diaphragm assemblies. In turn, full position feedback is possible so that the pump self-adjusts to determine the optimum, or close to optimum, turndown point of the diaphragm assemblies. As such, air savings is achieved by minimizing the amount of required compressed air.

Abstract: One or more techniques and/or systems are disclosed for increasing compressed air efficiency in a pump that utilizes an air efficiency device in order to optimize the amount of a compressed air in the pump. The air efficiency device may allow for controlling the operation of the air operated diaphragm pump by reducing the flow of compressed air supplied to the pump as the pump moves between first and second diaphragm positions. A sensor may be used to monitor velocity of the diaphragm assemblies. In turn, full position feedback is possible so that the pump self-adjusts to determine the optimum, or close to optimum, turndown point of the diaphragm assemblies. As such, air savings are achieved by minimizing the amount of required compressed air.

Abstract: One or more techniques and/or systems are disclosed for increasing compressed air efficiency in a pump utilizes an air efficiency device in order to optimize the amount of a compressed air in a pump. The air efficiency device may allow for controlling the operation of the air operated diaphragm pump by reducing the flow of compressed air supplied to the pump as the pump moves between first and second diaphragm positions. A sensor may be used to monitor velocity of the diaphragm assemblies. In turn, full position feedback is possible so that the pump self-adjusts to determine the optimum, or close to optimum, turndown point of the diaphragm assemblies. As such, air savings is achieved by minimizing the amount of required compressed air.

Abstract: One or more techniques and/or systems are disclosed for increasing compressed air efficiency in a pump utilizes an air efficiency device in order to optimize the amount of a compressed air in a pump. The air efficiency device may allow for controlling the operation of the air operated diaphragm pump by reducing the flow of compressed air supplied to the pump as the pump moves between first and second diaphragm positions. A sensor may be used to monitor velocity of the diaphragm assemblies. In turn, full position feedback is possible so that the pump self-adjusts to determine the optimum, or close to optimum, turndown point of the diaphragm assemblies. As such, air savings is achieved by minimizing the amount of required compressed air.

Abstract: One or more techniques and/or systems are disclosed for increasing compressed air efficiency in a pump utilizes an air efficiency device in order to optimize the amount of a compressed air in a pump. The air efficiency device may allow for controlling the operation of the air operated diaphragm pump by reducing the flow of compressed air supplied to the pump as the pump moves between first and second diaphragm positions. A sensor may be used to monitor velocity of the diaphragm assemblies. In turn, full position feedback is possible so that the pump self-adjusts to determine the optimum, or close to optimum, turndown point of the diaphragm assemblies. As such, air savings is achieved by minimizing the amount of required compressed air.

Abstract: A method for increasing compressed air efficiency in a pump utilizes an air efficiency device in order to optimize the amount of a compressed air in a pump. The air efficiency device may allow for controlling the operation of the air operated diaphragm pump by reducing the flow of compressed air supplied to the pump as the pump moves between first and second diaphragm positions. A sensor may be used to monitor velocity of the diaphragm assemblies. In turn, full position feedback is possible so that the pump self adjusts to determine the optimum, or close to optimum, turndown point of the diaphragm assemblies. As such, air savings is achieved by minimizing the amount of required compressed air.

Abstract: An air operated double diaphragm pump comprises an integrated electric generator and an air efficiency device. The integrated electric generator increases the portability of the air operated double diaphragm pump. The air efficiency device varies the amount of compressed fluid entering the pump between a high volume and a low volume dependent upon the velocity and position of the pump's diaphragm assemblies to optimize the pump's efficient use of the compressed air.

Abstract: An air logic controller for increasing the efficiency of an air operated double diaphragm pump. The air logic controller may increase the efficiency of the pump by controlling the supply of compressed fluid to the pump. In one embodiment, the air logic controller may control the supply of compressed fluid to the pump by replacing the continuous, large volume supply of compressed fluid supplied to conventional air operated pumps during a single pumping stroke with a varied supply of compressed fluid. The varied supply of compressed fluid may comprise a supply of compressed fluid that alternates between a large volume supply and a small volume supply of compressed fluid. The air logic controller may vary the supply of compressed fluid to the pump based at least partially on the position of a main air valve spool and the setting on an adjustable pneumatic time delay relay.

Abstract: A method of facilitating the maintenance of a pump and for facilitating changes in the operation of a pump is provided. The method includes the steps of providing a pump including wear parts, a processor and a memory; sensing at least one operating condition of the pump indicative of the operation of the pump; generating pump operational data reflective of the sensed operating condition; storing the generated operational data in the memory of the processor; storing parts identification data identifying wear parts of the pump in the memory; storing at least one predetermined level of operational information; and operating the processor to compare the stored predetermined level to the stored operational data and in dependent response thereto outputting information as to the desirability of replacing or repairing at least one selected wear part or modifying the operation of the pump.

Abstract: A fluid powered diaphragm pump is provided which includes three means for supplementing the pilot valve signal to the main fluid valve spool. The means include a cross porting of the main fluid valve spool, or engineered orifices that communicate pressurized air being delivered to one of the inner diaphragm chambers of the pump to the main fluid valve spool by way of either the intermediate bracket or the pilot valve housing. Design features also include the location of the pilot valve assembly immediately below the pressurized fluid inlet cap and between the inlet cap and the main fluid valve assembly. Further, an integrated exhaust muffler is mounted directly to the main fluid valve housing and the main fluid valve housing includes a segmented sleeve assembly which makes it easier to service the main fluid valve assembly and, specifically, the main fluid valve spool.

Abstract: A governor for fluid powered diaphragm pumps is shown and described. At least one pump member or oscillatory member moves in response to the varying pressures in the inner chambers of the diaphragm pump. Thus, each pump member or oscillatory member moves at the frequency at which the pump operates. Each pump member pumps fluid through a hydraulic circuit. The fluid flowing through the hydraulic circuit moves a flow regulator disposed in the line that provides communication between the air or power fluid supply and the main air valve or main valve with a pump. In the event the pump operates too fast or at too high a frequency, the pump member or members will pump hydraulic fluid through the circuit at a sufficient flowrate so as to move the flow regulator to a position where it reduces the flow rate of power fluid to the main valve of the pump.

Abstract: An electric shifting mechanism for a fluid-powered diaphragm pump is provided. The shifting mechanism includes a controller programmed to switch the pump at timed intervals, a solenoid valve and an end of stroke valve. The end of stroke valve translates the pneumatic end of stroke signals generated by the pilot valve into electric signals. The electric signals are then transmitted to the controller. The controller sends timed switch signals to an operator of the solenoid valve. The operator shifts the solenoid valve which transmits a pilot signal generated from the compressed air supply to either the right or the left pilot signal port of the main air valve. The main air valve does not receive pilot signals directly from the pilot valve but, in turn, receives its pilot signals from the solenoid valve which receives signals from the controller. The controller receives end of stroke signals from the end of stroke valve which translates the pneumatic signals generated by the pilot valve into electric signals.

Abstract: A fluid powered diaphragm pump with an adjustable stroke is provided. The stroke of the pump is adjusted by providing an inner diaphragm plate assembly that includes a retractable piston. The piston is biased towards the inner plate by one or more standoffs that attach the piston to the plate. The bias of the piston is overcome by pressurized fluid that is communicated to a chamber defined by the piston and the inner plate. The fluid may be communicated to the chamber through the diaphragm rod. The inner diaphragm plate assemblies of both diaphragm chambers may be connected to different pressurized fluid supplies there enabling the stroke or capacity of the two diaphragm chambers to be controlled independently. As a result, the stroke or capacity of the two diaphragm chambers may differ.